• Title/Summary/Keyword: Crack occurrence

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A Study on Preventing Cracks at the Small Hole Exit in Ultrasonic Machining Using a Wax Coating (초음파 미세구멍 관통가공에서 왁스 코팅을 이용한 출구크랙 방지에 관한 연구)

  • Li, Hang;Ko, Tae Jo;Baek, Dae Kyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.105-111
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    • 2015
  • Ultrasonic machining (USM) does not involve heating or any electrochemical effects, and subsequently causes low surface damage, has small residual stress, and does not rely on the conductivity of the workpiece. These characteristics are suitable for the machining of brittle materials, such as glass or ceramics. However, USM for brittle materials generates cracks on the workpiece while machining, especially at the hole exit with a small diameter. In this study, wax coating was used to deposit wax on the back side of the workpiece to decrease the occurrence of cracks at the exit holes in USM, and it was finally removed with a cleaning process. The experimental results show that this technique is beneficial for restricting the occurrence of cracks in glass or ceramics.

Effect of internal Stress on the Strength of PZT Cermics (PZT 세라믹스의 강도에 미치는 내부응력의 영향)

  • 태원필;윤여범;김송희
    • Journal of the Korean Ceramic Society
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    • v.33 no.1
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    • pp.49-55
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    • 1996
  • The aim of this study is to investigate the change of bending strength and fatigue strength in the unpoled and poled Pb(Zr, Ti)O3 ferroelectrics of tetragonal morphotropic phase boundary (MPM) and rhombohedral com-position in terms of internal stress which is measured by XRD method. Before poling treatment the highest bending strength was found in rhombohedral composition. After poling treatment the bending strength decreas-ed in all compositions but it decreased most remarkably in tetragonal composition. The most prominent de-crease of bending strength after poling treatment in tetragonal was attributed to the occurrence of microcracks due to highanisotropic internal stress around grain boundary which was induced of bending strength after poling in MPB and rhombohedral composition was not due to the occurrence of microcracks but to the increase in tensile internal stress perpendicular to the direction of crack propagation by domain alignment. Fatigue strength was higher before poling treatment than after poling treatment for various compositions.

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Analysis Study for the Determination of Optimized Block Size in Mass Concrete (매스콘크리트에서 최적의 타설 단면 결정을 위한 해석적 연구)

  • 김진근;김상철;이두재;김국한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.422-429
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    • 1997
  • Thermal stress induced by hydration heat may produce cracks in mass concrete structure, which can result in structural problems as well as bad appearance. To minimize crack occurrence in massive structural, thus, the study put an emphasis on the determination of optimized lift height and block size. In the parametric study different sizes and lift heights were used to measure the magnitudes of hydration heat and thermal stresses for 3 different types of concrete fabricated with 1 pure cement and 2 blended Portland cements. As a result of analysis. it was found that magnitude of hydration heat and the occurrence of thermal cracks depend on the restriction conditions and material characteristics, especially adiabatic material parameters. It was also found that optimized lift height and block size can be determined from an appropriate combination of the degree of inner and outer structural restrictions.

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Investigation and Analysis of the Occurrence of Rail Head Checks

  • Jin, Ying;Aoki, Fusayoshi;Ishida, Makoto;Namura, Akira
    • International Journal of Railway
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    • v.2 no.2
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    • pp.43-49
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    • 2009
  • Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

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A Comparative Study on Productivity Analysis of Automated Pavement Crack Sealing Machines (도로면 크랙실링 자동화 장비의 작업 생산성 분석에 관한 비교 연구)

  • Seo, Won-Jung;Yoo, Hyun-Seok;Kim, Young-Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.4
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    • pp.1289-1298
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    • 2014
  • Pavement crack sealing method, which is one of the methods to maintain and repair the road, prevents the extending of cracks by repairing cracks in its early occurrence and has already been applied to many roadworks in advanced foreign country for a long time. But in the conventional crack sealing method, traffic accidents occur frequently during the repair because it's commonly performed on the heavy traffic road or highway. It also has some difficulties in securing the safety of workers from the risk of burns caused by heated sealant. In an effort to solve these problems, automated pavement crack sealing machines such as ARMM, OCCSM, TTLS have been developed in advanced foreign country since early 1990s. Also APCS in 2004 and ACSTM in 2013 were already developed domestically. However, since these automated crack sealers developed from a number of research institutions have different test-bed conditions and productivity measurement models, it's difficult to compare and evaluate them objectively. In this study, the image processing time of the respective machines and the movement time of each motion on the work process were estimated by using fully autonomous mapping and semi-automatic mapping in order to measure the productivity in the same environmental conditions. In addition, the productivity measurement test-bed reflected domestic road characteristics was designed to estimate and compare the productivity of the automated crack sealing machines.

Analyses of Existing Tunnel Liner Behaviors Caused by Excavation of Upper Layer with Using Laser Scanning Technology (레이저 스캐닝 기술을 이용한 기존 터널 상부굴착에 따른 라이닝 거동 분석)

  • Park, Tae-Soo;Lee, Seung-Ho
    • Journal of the Korean Geotechnical Society
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    • v.31 no.10
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    • pp.29-36
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    • 2015
  • This paper deals with inspecting and monitoring cracks developed on a subway tunnel liner during the construction of temporary supports and excavation. The cracks have developed near a enlarged part of the tunnel. Several measurements, crack gauge, internal displacement measurement, 3-D laser scanner have been conducted to monitor the progress of cracks and effects of them on the tunnel. Local measurement, additional propagation of cracks and deformation of liner, have been conducted by crack gauge and internal displacement measurement. Global inspection has been conducted by 3-D laser scanner. From the scanned data, occurrence of global deformation of tunnel and rail has been evaluated. Because of limited sequence of construction at the ground, no apparent deformation of crack propagation has been measured. As presented in this paper, deformation of tunnel liner and effects of rail need to be investigated in view of local and global aspects.

Effect of the factor developing the Heat of Hydration on Durability Design in the Subway Concrete Structure (수화열 발생인자가 지하철 콘크리트 구조물의 내구설계에 미치는 영향)

  • Lim Young-Su;Kim Eun Kyum;Sung Ki Han
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1131-1137
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    • 2004
  • With the recent continuous expansion of subways, newly created subways tend to have lower locations and wider sections. Furthermore. since box structures and evacuating tunnels are classified into a category of mass-concrete. the thermal-stress, emitted from the inside. causes cracks to structures from the inception of constructing. In this paper, thermal-stress analysis and durability evaluation of box structure were carried out to investigate relationship between durability and parameter causing the heat of hydration. Through the examination, this paper tries to find out satisfactory solutions to regulated thermal crack and ensure the required duration period. The results of this paper showed that to control thermal crack and guarantee the required duration period it was more effective to use low-heat-portland cement and moderateheat-portland cement. As cement volume due to reduction of water-cement ratio increased, the possibility of thermal cracks occurrence increased but results of durability evaluation was different depending on evaluation method. The results showed that the appropriate water-cement ratio to control the heat of hydration and satisfy the required durability was $45\∼55\%$. And it was showed that during placement of concrete blocks ambient temperature affect the heat of hydration. thermal crack and long-term durability largely and when concrete was placed at low temperature to control thermal crack. it need to try to guarantee the required duration period. Henceforth, by studying not only internal and external conditions, such as the relative humidity and the unit weight. but also methods, to evaluate durability, in accordance with domestic situations, more reasonable design of durability should be achieved.

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A Study on the Strength and Drying Shrinkage Crack Control Characteristics of Polypropylene Fiber Reinforced Concrete (폴리프로필렌 섬유보강 콘크리트의 강도 및 건조수축균열 제어특성 연구)

  • 오병환;이명규;유성원;백상현
    • Magazine of the Korea Concrete Institute
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    • v.8 no.6
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    • pp.151-161
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    • 1996
  • Recently, polypropylene fiber reinforced mortar and concrete as civil and architectural materials have been used in major countries in the world. Polypropylene fiber reinforced concrete has many advantages in terms of economical aspect, chemical stability and durability. It has been reported that polypropylene fiber can control restrained tensile stresses and cracks and increase toughness, resistance to impact, corrosion, fatigue and durability. The purpose of the present study is, therefore, to investigate the strength as well as many mechanical characteristics including toughness and shrinkage control properties. A specially devjsed shrinkage test has been applied to measure the crack control characteristics of polypropylene fiber reinforced concrete. The present study indicates that the polypropylene fiber reinforced concrete curbs greatly the crack occurrence due to shrinkage and enhances toughness resistance. The present study provides a firm base for the efficient use of polypropylene fiber reinforced concrete in actual construction such as pavements and slab structures.

Case Study on Location of Possible Tension Crack in Rock Slope (암반 비탈면의 인장균열 위치 선정에 관한 사례 연구)

  • Jeon, Byung-Gon;Kim, Jiseong;Kang, Gichun
    • Journal of the Korean Geotechnical Society
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    • v.37 no.3
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    • pp.5-17
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    • 2021
  • This study aims to investigate the causes and countermeasures for the occurrence of tension cracks in the slope of the rock mass of heavy equipment for road construction. Electric resistivity survey was performed to investigate the expandable tensile crack range. As a result of examining the distribution of soft zones in the rock mass, a low specific resistance zone was found at the bottom of the access road where tensile cracks occurred. It was confirmed that a low resistivity zone was distributed near the top of the excavation slope. Therefore, reinforcements was performed by determining the location of the possible tensile crack as the top of the excavation slope. Two rows of reinforced piles and anchors were proposed as a reinforcement method, and the slope stability analysis showed that the allowable safety factor was satisfied after reinforcements.

Synthetic data augmentation for pixel-wise steel fatigue crack identification using fully convolutional networks

  • Zhai, Guanghao;Narazaki, Yasutaka;Wang, Shuo;Shajihan, Shaik Althaf V.;Spencer, Billie F. Jr.
    • Smart Structures and Systems
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    • v.29 no.1
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    • pp.237-250
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    • 2022
  • Structural health monitoring (SHM) plays an important role in ensuring the safety and functionality of critical civil infrastructure. In recent years, numerous researchers have conducted studies to develop computer vision and machine learning techniques for SHM purposes, offering the potential to reduce the laborious nature and improve the effectiveness of field inspections. However, high-quality vision data from various types of damaged structures is relatively difficult to obtain, because of the rare occurrence of damaged structures. The lack of data is particularly acute for fatigue crack in steel bridge girder. As a result, the lack of data for training purposes is one of the main issues that hinders wider application of these powerful techniques for SHM. To address this problem, the use of synthetic data is proposed in this article to augment real-world datasets used for training neural networks that can identify fatigue cracks in steel structures. First, random textures representing the surface of steel structures with fatigue cracks are created and mapped onto a 3D graphics model. Subsequently, this model is used to generate synthetic images for various lighting conditions and camera angles. A fully convolutional network is then trained for two cases: (1) using only real-word data, and (2) using both synthetic and real-word data. By employing synthetic data augmentation in the training process, the crack identification performance of the neural network for the test dataset is seen to improve from 35% to 40% and 49% to 62% for intersection over union (IoU) and precision, respectively, demonstrating the efficacy of the proposed approach.