• Title/Summary/Keyword: Crack hole size

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Influence of Artificial Defect on Fatigue Limit in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 피로한도에 미치는 인공결함의 영향)

  • Kim, Min-Geon;Kim, Jin-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1922-1928
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the influence of artificial defects on fatigue limit in annealed and austempered ductile iron. Obtained main results are as follows : (1) Artificial defect(micro hole type, dia.<0.4 mm) on specimen surface did not bring about a obvious reduction of fatigue limit in austempered ductile iron(ADI) as compared with annealed ductile iron. (2) According to the investigation of $\sqrt{area}_c$ which is the critical defect size to crack initiation at artificial defect, $\sqrt{area}_c$ of ADI is larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. (3) One of the reasons for the low rate of crack initiation from artificial defect in ADI is that the resistance of matrix to crack initiation is higher than that of annealed ductile iron. (4) In case that the $\sqrt{area}$ of artificial defect and graphite nodule is the same, the rate of crack initiation from graphite nodule is higher than that from artificial defect. This reason is that the serious ruggedness around graphite nodule is formed by austempering treatment.

Investigation of Tensile Behaviors in Open Hole and Bolt Joint Configurations of Carbon Fiber/Epoxy Composites

  • Dong-Wook Hwang;Sanjay Kumar;Dong-Hun Ha;Su-Min Jo;Yun-Hae Kim
    • Composites Research
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    • v.36 no.4
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    • pp.259-263
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    • 2023
  • This study investigated the open hole tensile (OHT) properties of carbon fiber/epoxy composites and compared them to bolt joint tensile (BJT) properties. The net nominal modulus and strength (1376 MPa) were found to be higher than the gross nominal strength (1041 MPa), likely due to increasing hole size. The OHT and BJT specimens exhibited similar stiffness, as expected without bolt rotation causing secondary bending. OHT specimens experienced a sharp drop in stress indicating unstable crack propagation, delamination, and catastrophic failure. BJT specimens failed through shear out on the bolt side and bearing failure on the nut side, involving fiber kinking, matrix splitting, and delamination, resulting in lower strength compared to OHT specimens. The strength retention of carbon fiber/epoxy composites with open holes was 66%. Delamination initiation at the hole's edge caused a reduction in the stress concentration factor. Filling the hole with a bolt suppressed this relieving mechanism, leading to lower strength in BJT specimens compared to OHT specimens. Bolt joint efficiency was calculated as 15%. The reduction in strength in bolted joints was attributed to fiber-matrix splitting and delamination, aligning with Hart Smith's bolted joint efficiency diagram. These findings contribute to materials selection and structural reliability estimation for carbon fiber/epoxy composites. They highlight the behavior of open hole and bolt joint configurations under tensile loading, providing valuable insights for engineering applications.

A Study on the Artificial Defect Sensitivity of Fatigue Limit in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철에서 인공결함에 대한 피로한도 민감도에 관한 연구)

  • Kim, M.G.;Kim, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.3
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    • pp.215-220
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the artificial defect sensitivity of fatigue limit in annealed and austempered ductile irons. Artificial defect(hole, diameter${\leq}0.4mm$) machined on specimen surface did not bring about an obvious reduction of fatigue limit in austempered ductile iron as compared with annealed. As a result of investigation on $\sqrt{area}$ c which is the critical artificial defect size. $\sqrt{area}$ c of austempered ductile iron is larger than that of annealed. This means that the crack initiation at artificial defect in austempered ductile iron is more difficult in comparison with annealed. In case that the $\sqrt{area}$ c of artificial defect and graphite nodule are same, the rate of crack initiation for graphite nodule is higher than that of artificial defect.

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ON THE TREATMENT OF DUCTILE FRACTURE BY THE LOCAL APPROACH CONCEPT IN CONTINUUM DAMAGE MECHANICS : THEORY AND EXAMPLE

  • Kim, Seoung-Jo;Kim, Jin-Hee;Kim, Wie-Dae
    • Journal of Theoretical and Applied Mechanics
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    • v.2 no.1
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    • pp.31-50
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    • 1996
  • In this paper, a finite element analysis based on the local approach concept to fracture in the continuum damage mechanics is performed to analyze ductile fracture in two dimensional quasi-static state. First an isotropic damage model based on the generalized concept of effective stress is proposed for structural materials in the context of large deformation. In this model, the stiffness degradation is taken as a measure of damage and so, the fracture phenomenon can be explained as the critical deterioration of stiffness at a material point. The modified Riks' continuation technique is used to solve incremental iterative equations. Crack propagation is achieved by removing critically damaged elements. The mesh size sensitivity analysis and the simulation of the well known shearing mode failure in plane strain state are carried out to verify the present formulation. As numerical examples, an edge cracked plate and the specimen with a circular hole under plane stress are taken. Load-displacement curves and successively fractured shapes are shown. From the results, it can be concluded that the proposed model based on the local approach concept in the continuum damage mechanics may be stated as a reasonable tool to explain ductile fracture initiation and crack propagation.

A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Effects of particle size and loading rate on the tensile failure of asphalt specimens based on a direct tensile test and particle flow code simulation

  • Q. Wang;D.C. Wang;J.W. Fu;Vahab Sarfarazi;Hadi Haeri;C.L. Guo;L.J. Sun;Mohammad Fatehi Marji
    • Structural Engineering and Mechanics
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    • v.86 no.5
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    • pp.607-619
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    • 2023
  • This study, it was tried to evaluate the asphalt behavior under tensile loading conditions through indirect Brazilian and direct tensile tests, experimentally and numerically. This paper is important from two points of view. The first one, a new test method was developed for the determination of the direct tensile strength of asphalt and its difference was obtained from the indirect test method. The second one, the effects of particle size and loading rate have been cleared on the tensile fracture mechanism. The experimental direct tensile strength of the asphalt specimens was measured in the laboratory using the compression-to-tensile load converting (CTLC) device. Some special types of asphalt specimens were prepared in the form of slabs with a central hole. The CTLC device is then equipped with this specimen and placed in the universal testing machine. Then, the direct tensile strength of asphalt specimens with different sizes of ingredients can be measured at different loading rates in the laboratory. The particle flow code (PFC) was used to numerically simulate the direct tensile strength test of asphalt samples. This numerical modeling technique is based on the versatile discrete element method (DEM). Three different particle diameters were chosen and were tested under three different loading rates. The results show that when the loading rate was 0.016 mm/sec, two tensile cracks were initiated from the left and right of the hole and propagated perpendicular to the loading axis till coalescence to the model boundary. When the loading rate was 0.032 mm/sec, two tensile cracks were initiated from the left and right of the hole and propagated perpendicular to the loading axis. The branching occurs in these cracks. This shows that the crack propagation is under quasi-static conditions. When the loading rate was 0.064 mm/sec, mixed tensile and shear cracks were initiated below the loading walls and branching occurred in these cracks. This shows that the crack propagation is under dynamic conditions. The loading rate increases and the tensile strength increases. Because all defects mobilized under a low loading rate and this led to decreasing the tensile strength. The experimental results for the direct tensile strengths of asphalt specimens of different ingredients were in good accordance with their corresponding results approximated by DEM software.

Analysis of the Breaking Factor of Rotary Blade by Photo elastic Method -A Stress Concentration by Static Load- (광탄성법(光彈性法)에 의한 로터리 경운날의 파괴요인(破壞要因)에 대한 해석(解析) -정하중(靜荷重)에 의한 응력집중(應力集中)-)

  • Choi, S.I.;Kim, J.H.;Kim, C.S.;Kim, J.Y.
    • Journal of Biosystems Engineering
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    • v.15 no.3
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    • pp.177-185
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    • 1990
  • The break of rotary blade is occured from a stress concentration of the inside of blade by the outside impulsive load. In order to examine its inside stress and stress concentration of rotary blade, a epoxy plate which is suitable to applicate by photoelastic system is used to experiment. These results are summarized as follow. 1. Refer to the existence of bolt hole and a size of its of rotary blade, a stress concentration which cause the break of rotary blade is not exposed. 2. It is expected to be break to section of hold of rotary blade and the break of this is due to that there are concentrated by shearing force, bending moment and bending stress. 3. When the crack which caused from processing are set up to any location, the stress concentration taken to the creak point. 4. Without regard to the location of the reaction points of rotary blade, the bending stress which is greated than the bending moment is occured within about 6 em toward the center line of bolt hole and it was possible to break that section.

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An Experimental Study on the Stress Behavior of Coped Stringers in Steel Railway Bridge - II : Repair · Strengthening Method (철도교 세로보 절취부에서의 응력거동에 관한 실험적 연구 - II : 보수·보강 방법)

  • Li, Guang Ri;Park, Young Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.307-313
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    • 2009
  • In this study, in order to research the repair-strengthening methods, when fatigue crack occurs in the coped stringers of a steel railway bridge, we manufacture the full size of crossbeam-stringer and floor system model. Also the experimental test is performed on the coped stringers applying the repair-strengthening methods using the stop hole, combination plate, connection plate, bracket, and so on. The results indicate that, the most effective method is to set up connection plate and bracket in the top flange and bottom flange of the stringers, while we can consider the method of punching stop holes in the end of the crack as a subsidiary method. It is necessary to set up the combination plate when the length of crack is quite long.

Analysis of Risk Assessment Factors for Gas leakage and Dispersion in Underground Power Plant (지하복합발전플랜트 내의 가스 누출 및 확산에 의한 위험성 평가 인자 분석)

  • Choi, Jinwook;Li, Longnan;Park, Jaeyong;Sung, Kunhyuk;Lee, Seonghyuk;Kim, Daejoong
    • Journal of ILASS-Korea
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    • v.20 no.2
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    • pp.101-106
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    • 2015
  • Gas leakage and dispersion in the underground LNG power plant can lead to serious fire and explosion accident. In this study, computational fluid dynamics simulation was applied to model the dynamic process of gas leakage and dispersion phenomena in a closed space. To analyze the risk assessment factor, such as the flammable volume ratio, transient simulations were carried out for different scenarios. The simulation results visualized the gas distribution with time in the closed space. The flammable volume ratio was introduced for quantitative analysis the fire/explosion probability.

Evaluation on Applicability of Stress Relief Hole for Improvement of Fatigue Stress Capacity of Steel Structural Details (강구조상세부의 피로저항능력 개선을 위한 응력완화홀 적용성 평가)

  • Jung, Kyoung Sup;Nam, Seung Hoon;Kim, Kyoung Nam;Yang, Keon Bong
    • Journal of Korean Society of Steel Construction
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    • v.25 no.5
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    • pp.451-461
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    • 2013
  • In steel bridges, there are several details that constrain the deformation such as buckling by external forces. Most of these details which are composed of the intersection members have scallops in order to exclude the weld defects inherently and to get the ease of fabrication and also to decrease the stress concentration. In this study, stress relief hole (SRH) near stress concentration zone with detail category D or under is proposed as a method to improve the resistance on the fatigue crack initiation to detail category C. And the effects of the appropriate size and location of SRH were examined and the applicability to improve the fatigue resistance of the floorbeam web and the rib wall at rib/floorbeam intersection in the orthotropic steel deck bridge was evaluated.