• Title/Summary/Keyword: Crack control

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Automatic Recognition System of Slab Inner Crack Center Segregation using Sulfur Print (Sulfur Print를 이용한 슬라브 내부 크랙 및 중심편석 자동 인식 시스템)

  • Kim, Sung-Yong;Lim, Mung-Ran;Ahn, Ihn-Seok
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.9
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    • pp.922-928
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    • 2009
  • This thesis puts forward a suggestion of measuring inner crack and center segregation in steel processing by using scanner and image processing with sulfur printer. To sum up, there are three points in this system. First, it scans sulfur printer and process the image by using histogram, image processing, and the mask. Second, it measures crack and center segregation by the fictitious image and output the length, thickness, exponent and grade on the mornitor. And finally, it gathers the measurement result image and data at the server and this information is used as data for the next casting.

Theoretical Consideration of Nondestructive Testing by use of Vertical Magnetization and Magneto-Optical Sensor

  • Lee, Jinyi;Tetsuo Shoji;Dowon Seo
    • Journal of Mechanical Science and Technology
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    • v.18 no.4
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    • pp.640-648
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    • 2004
  • This paper describes a new magnetization method for non-destructive testing with magneto-optical sensor (denoted as MO sensor) which have the following characteristic : high observation sensitivity, independence of the crack orientation, and precise imaging of a complex crack geometry such as multiple cracks. When a magnetic field is applied normally to the surface of a specimen which is significantly larger than its defects, approximately the same magnetic charge per unit area occurs on the surface of the specimen. If there is a crack in the specimen, magnetic charge per unit area has the same value at the bottom of the crack. The distribution of the vertical component of the magnetic flux density, B$\_$Z/, is almost uniform over the no-crack area (denoted as B$\_$Z,BASE/), while the magnetic flux density is smaller in the surroundings of the crack(denoted as B$\_$Z,CRACK/) If B$\_$Z, BASE/ is a bit larger than the saturated magnetic flux density of the MO sensor (B$\_$s/) , then small magnetic domains occur over the crack area and a large domain over the non-crack area because B$\_$Z,CRACK/ is smaller than B$\_$s/.

Fatigue Crack-Tip Stress Mapping Using Neutron Diffraction

  • Choi, Gyudong;Lee, Min-Ho;Huang, E-Wen;Woo, Wanchuck;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.690-693
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    • 2015
  • Fatigue crack growth experiments were carried out on a 304 L stainless steel compact-tension(CT) specimen under load control mode. Neutron diffraction was employed to quantitatively measure the residual strains/stresses and the evolution of stress fields in the vicinity of a propagating fatigue-crack tip. Three principal stress components (i.e. crack growth, crack opening, and through-thickness direction stresses) were examined in-situ under loading as a function of distance from the crack tip along the crack-propagation path. The stress/strain fields, measured both at the mid-thickness and near the surface of the CT specimen, were compared. The results show that much higher compressive residual stress fields developed in front of the crack tip near the surface than developed at the mid-thickness area. The change of the stresses ahead of the crack tip under loading is more significant at the mid-thickness area than it is near the surface.

Crack Control Performance of the RC Composite Slabs Produced with Extruded ECC Panel (압출성형 ECC 패널을 이용한 RC슬래브의 균열제어성능)

  • Kim, Yun-Yong;Lee, Jong-Han;Cho, Chang-Geun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.95-96
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    • 2010
  • This paper presents the crack control of reinforcement concrete composite slabs which were produced with the extruded ECC panel. Cracking control performance was evaluated based on the flexural tests on real scale one-way slabs manufactured with or without ECC panel.

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Characteristics of Corrosion Fatigue of High Strength Steel for Marine Weld Structure

  • Choi, Seong-Dae;Kubo, Takeo;Misawa, Hiroshi;Lee, Jong-Hyung;Song, Dug-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.53-60
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    • 2003
  • Large sized marine structures are used under corrosion environment of seawater and applied by severe service loading such as an ocean current, a billow and a tempest. Marine structures are usually constructed by lots of thick wall steel pipes joining welded joints. The thickness of such as steel pipes is usually more than 40mm. The such as steels are called "Thermo-Mechanical Control Process steel (TMCP steel)" strengthened by a heat treatment in process of steel manufactures. The failure, especially crack initiation, of marine structures was starting at weld joints under service condition. Then they should be designed by basis of the fatigue strength under seawater corrosion environment of weld joints. To clarity the fatigue crack initiation behavior is important more than to clarify the crack propagation behavior on the strength design of marine structures, because it is very difficult to find out the crack initiation and propagation phenomena and then even if it will be able to find out, it is considered that the refit of the damaged parts of welded joints have a technical difficulty under the sea. Therefore, it is most important to clarify the corrosion fatigue crack initiation behavior under the seawater condition. But, there is one big difficulty to make a test for thick plate specimen, for example thicker than 40mm. Because, it is need large capacity loading apparatus to test such as thick plate specimen. In this research, the new configuration specimen for fatigue crack initiation tests was proposed. Using this new specimen, it is easy to carry out the fatigue clack initiation tests with relatively low cyclic loading and to observe a fatigue crack initiation behavior.

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Crack Width Control on Concrete Slab using Half-Depth Precast Panels with Loop Joints (루프이음 반두께 프리캐스트 바닥판을 갖는 콘크리트 바닥판의 균열폭 제어)

  • Kim, Dong Wook;Shim, Chang Su
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.1
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    • pp.19-29
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    • 2015
  • As the half-depth precast concrete decks are increasingly applied to the construction sites, researches on connection details have been increased. For design of concrete bridge deck with half-depth precast panels, it is required to provide appropriate details of transverse loop joints between panels. In this paper, the structural performance of precast decks was evaluated to investigate continuity of the proposed loop joint details. From the results, the validity of the joints for the continuity of deck was observed in the aspect of flexural strength and crack control. The ultimate strength increased 1.52 times as the reinforcement spacing in the joint was reduced. In terms of crack control, direct crack width calculation for the loop joint showed appropriate results comparing with measured crack width.

Damage constitutive model of brittle rock considering the compaction of crack

  • Gu, Qingheng;Ning, Jianguo;Tan, Yunliang;Liu, Xuesheng;Ma, Qing;Xu, Qiang
    • Geomechanics and Engineering
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    • v.15 no.5
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    • pp.1081-1089
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    • 2018
  • The deformation and strength of brittle rocks are significantly influenced by the crack closure behavior. The relationship between the strength and deformation of rocks under uniaxial loading is the foundation for design and assessment of such scenarios. The concept of relative crack closure strain was proposed to describe the influence of the crack closure behavior on the deformation and strength of rocks. Considering the crack compaction effect, a new damage constitutive model was developed based on accumulated AE counts. First, a damage variable based on the accumulated AE counts was introduced, and the damage evolution equations for the four types of brittle rocks were then derived. Second, a compaction coefficient was proposed to describe the compaction degree and a correction factor was proposed to correct the error in the effective elastic modulus instead of the elastic modulus of the rock without new damage. Finally, the compaction coefficient and correction factor were used to modify the damage constitutive model obtained using the Lemaitre strain equivalence hypothesis. The fitted results of the models were then compared with the experimental data. The results showed that the uniaxial compressive strength and effective elastic modulus decrease with an increase in the relative crack closure strain. The values of the damage variables increase exponentially with strains. The modified damage constitutive equation can be used to more accurately describe the compressive deformation (particularly the compaction stage) of the four types of brittle rocks, with a coefficient of determination greater than 0.9.

Numerical Analysis of Temperature and Stress Distribution in Mass Concrete Structure with External Restriction (외부구속을 받는 매스콘크리트 구조물의 수화열 해석)

  • 김은겸;조선규;신치범;박영진;서동기
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.345-348
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    • 1999
  • Since the cement-water reaction is exothermic by nature, the temperature rise within a large concrete mass. Significant tensile stresses may develop from the volumn change associated with the increase and decrease of the temperature with the mass concrete. These thermal stresses will cause temperature-related cracking in mass concrete structures. These typical type of mass concrete include mat foundation, bridge piers, thich walls, box type walls, tunnel linings, etc. Crack control methods can be considered at such stages as designing, selecting the materials, and detailing the construction method. In this paper, the effect of placing of crack control joint or construction joint was analysed by a three dimensional finite element method. As a result, using this method, crack control can be easily performed for structures such as wall-type structures.

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An Experimental Study on the Basic Properties and the Control Properties of Crack for Face Slab Concrete in CFRD (CFRD 표면 차수벽 콘크리트의 기본 물성 및 균열 제어 특성에 관한 실험 연구)

  • 우상균;송영철;원종필;윤영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.681-686
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    • 2001
  • The purpose of this study is to provide the optimum mix design of concrete to be placed at the face slab concrete in CFRD(Concrete Faced Rockfill Dam) for pumped storage power plants. The basic performance tests including compressive strength, modulus of elasticity, flexural strength and the control properties of crack including plastic shrinkage, drying shrinkage were conducted for concrete using fly ash and polypropylene fiber. From this study, the fly ash concrete represented the better results in the aspects of basic performance, control properties of crack and economy than ordinary portland cement concrete. Especially the concrete mix design containing 20% of fly ash is recommended to be applied in the construction of the face slab concrete in CFRD for pumped storage power plants.

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A Fracture Mechanics Approach on Delamination and Package Crack in Electronic Packaging(ll) - Package Crack - (반도체패키지에서의 층간박리 및 패키지균열에 대한 파괴역학적 연구 (2) - 패키지균열-)

  • 박상선;반용운;엄윤용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2158-2166
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    • 1994
  • In order to understand the package crack emanating from the edge of leadframe after the delamination between leadframe and epoxy molding compound in an electronic packaging of surface mounting type, the M-integral and J-integral in fracture mechanics are obtained. The effects of geometry, material properties and molding process temperature on the package crack are investigated taking into account the temperature dependence of the material properties, which simulates a more realistic condition. If the temperature dependence of the material properties is considered the result of analysis conforms with observations that the crack is kinked at between 50 and 65 degree. However, in case of constant material properties at the room temperature it is found that the J-integral is underestimated and the kink crack angle is different form the observation. The effects of the material properties and molding process temperature on J-integral and crack angle are less significant that the chip size for the cases considered here. It is suggested that the geometric factors such as ship size, leadframe size are to be well designed in order to prevent(or control) the occurrence and propagation of the package crack.