• Title/Summary/Keyword: Crack Tip Opening Displacement test(CTOD)

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Determination of CTOD & CTOA Curve for Structural Steel Hot-Rolled Thin Plates (일반 구조용강 열간압연 박판에 대한 CTOD와 CTOA 곡선 결정)

  • 이계승;이억섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.729-732
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    • 2003
  • The K-R design curve is an engineering method of linear-elastic fracture analysis under plane-stress loading conditions. By the way, linear-elastic fracture mechanics (LEFM) is valid only as long as nonlinear material deformation is confined to a small region surrounding the crack tip. Like general steels, it is virtually impossible to characterize the fracture behavior with LEFM, in many materials. Critical values of J contour integral or crack tip opening displacement (CTOD) give nearly size independent measures of fracture toughness, even for relatively large amounts of crack tip plasticity. Furthermore, the crack tip opening displacement is the only parameter that can be directly measured in the fracture test. On the other. the crack tip opening angle (CTOA) test is similar to CTOD experimentally. Moreover, the test is easier to measure the fracture toughness than other method. The shape of the CTOA curve depends on material fracture behavior and, on the opening configuration of the cracked structure. CTOA parameter describes crack tip conditions in elastic-plastic materials, and it can be used as a fracture criterion effectively. In this paper, CTOA test is performed for steel JS-SS400 hot-rolled thin plates under plane-stress loading conditions. Special experimental apparatuses are used to prevent specimens from buckling and to measure crack tip opening angle for thin compact tension (CT) specimens.

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Microstructure and CTOD (crack tip opening displacement) of Deposit Weld Metal in 30 mm Thick Plate

  • Lee Hae-Woo;Kim Hyok-Ju;Park Jeong-Ung;Kang Chang-Yong;Sung Jang-Hyun
    • Korean Journal of Materials Research
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    • v.14 no.9
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    • pp.642-648
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    • 2004
  • The microstructure and crack tip opening displacement (CTOD) of deposit weld metal were investigated for a 30 mm- thick plate welded with flux cored arc welding (FCAW) and submerged arc welding (SAW) processes. The CTOD test was carried out both as welded condition and as stress-relieved specimen by local compression. The crack growth rates in FCAW were faster than those in a SAW, and the acicular ferrite content by the SAW process was increased relatively more than that by the FCAW process. The fatigue crack growth rate in a welded specimen was faster than that in locally compressed specimen. The CTOD value of locally compressed specimens was lower than that of as welded specimen. Furthermore, the CTOD value tested with the SAW process was higher than that tested with the FCAW process.

The effect of mechanical inhomogeneity in microzones of welded joints on CTOD fracture toughness of nuclear thick-walled steel

  • Long Tan;Songyang Li;Liangyin Zhao;Lulu Wang;Xiuxiu Zhao
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.4112-4119
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    • 2023
  • This study employs the microshear test method to examine the local mechanical properties of narrow-gap welded joints, revealing the mechanical inhomogeneity by evaluating the microshear strength, stress-strain curves, and failure strain. On this basis, the influence of weld joints micromechanical inhomogeneity on the crack tip opening displacement (CTOD) fracture toughness is investigated. From the root weld layer to the cover weld layer, the fracture toughness at the center of the weld seam demonstrates an increasing trend, with the experimental and calculated CTOD values showing a good correspondence. The microproperties of the welded joints significantly impact the load-bearing capacity and fracture toughness. During the deformation process of the "low-matching" microregions, the plastic zone expansion is hindered by the surrounding microregion strength constraints, thus reducing the fracture toughness. In contrast, during the deformation of the "high-matching" microregions, the surrounding microregions absorb some of the loading energy, partially releasing the concentrated stress at the crack tip, which in turn increases the fracture toughness.

Wedge Splitting Test and Fracture Energy on Particulate Reinforced Composites (입자강화 복합재료의 쐐기분열시험 및 파괴에너지 평가)

  • Na, Seong Hyeon;Kim, Jae Hoon;Choi, Hoon Seok;Park, Jae Beom;Kim, Shin Hoe;Jung, Gyoo Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.3
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    • pp.253-258
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    • 2016
  • The effect of temperature on the fracture energy, crack propagation, and crack tip opening displacement (CTOD) was determined for particulate reinforced composites using the wedge splitting test. The materials that were used consisted of a polymer binder, an oxidizing agent, and aluminum particles. The test rate of the wedge splitting specimen was 50 mm/min, the temperature conditions were $50^{\circ}C$, room temperature, $-40^{\circ}C$, and $-60^{\circ}C$. The fracture energy, calculated from splitting load-crack mouth opening displacement(CMOD) curves, increased with decreasing temperature from $50^{\circ}C$ to $-40^{\circ}C$. In addition, the strength of the particulate reinforced composites increased sharply at $-60^{\circ}C$, and the composites evidenced brittle fracture due to the glass transition temperature. The strain fields near the crack tip were analyzed using digital image correlation.

The Effects of cathodic protection on fracture toughness of buried gas pipeline (매설가스배관의 음극방식이 배관의 파괴인성에 미치는 영향)

  • Kim, Cheol-Man;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.573-578
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    • 2001
  • For the corrosion protect ion of the natural gas transmission pipelines, two methods are used, cathodic protection and coating technique. In the case of cathodic protection, defects are embrittled by occurring hydrogen at the crack tip or material surface. It is however very important to evaluate whether cracks in the embrittled area can grow or not, especially in weld metal. In this work, on the basis of elastic plastic fracture mechanics, we performed CTOD test ing with varying test conditions, such as the potential and current density. The CTOD of the base steel and weld metal showed a strong dependence of the test conditions. The CTOD decreased with increasing cathodic potential and current density. The morphology of the fracture surface showed quasi-cleavage. Hydrogen introduced fractures, caused by cathodic overprotection.

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An experimental study on fatigue performance of cryogenic metallic materials for IMO type B tank

  • Lee, Jin-Sung;You, Won-Hyo;Yoo, Chang-Hyuk;Kim, Kyung-Su;Kim, Yooil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.4
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    • pp.580-597
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    • 2013
  • Three materials SUS304, 9% Ni steel and Al 5083-O alloy, which are considered possible candidate for International Maritime Organization (IMO) type B Cargo Containment System, were studied. Monotonic tensile, fatigue, fatigue crack growth rate and Crack Tip Opening Displacement tests were carried out at room, intermediate low ($-100^{\circ}C$) and cryogenic ($-163^{\circ}C$) temperatures. The initial yield and tensile strengths of all materials tended to increase with decreasing temperature, whereas the change in elastic modulus was not as remarkable. The largest and smallest improvement ratio of the initial yield strengths due to a temperature reduction were observed in the SUS304 and Al 5083-O alloy, respectively. The fatigue strengths of the three materials increased with decreasing temperature. The largest increase in fatigue strength was observed in the Al 5083-O alloy, whereas the 9% Ni steel sample showed the smallest increase. In the fatigue crack growth rate test, SUS304 and Al 5083-O alloy showed a decrease in the crack propagation rate, due to decrease in temperature, but no visible improvement in da/dN was observed in the case of 9% Ni steel. In the Crack Tip Opening Displacement (CTOD) test, CTOD values were converted to critical crack length for the comparison with different thickness specimens. The critical crack length tended to decrease in the case of SUS304 and increase for the Al 5083-O alloy with decreasing temperature. In case of 9% Ni steel, change of critical crack length was not observed due to temperature decrease. In addition, the changing material properties according to the temperature of the LNG tank were analyzed according to the international code for the construction and equipment of ships carrying liquefied gases in bulk (IGC code) and the rules of classifications.

Analysis of CTOD Tests on Steels for Liquefied Hydrogen Storage Systems Using Hydrogen Charging Apparatus (수소 장입 장치를 활용한 액체수소 저장시스템 강재의 CTOD 시험 분석)

  • Ki-Young Sung;Jeong-Hyeon Kim;Jung-Hee Lee;Jung-Won Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.875-884
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    • 2023
  • Hydrogen infiltration into metals has been reported to induce alterations in their mechanical properties under load. In this study, we conducted CTOD (Crack Tip Opening Displacement) tests on steel specimens designed for use in liquid hydrogen storage systems. Electrochemical hydrogen charging was performed using both FCC series austenitic stainless steel and BCC series structural steel specimens, while CTOD testing was carried out using a 500kN-class material testing machine. Results indicate a notable divergence in behavior: SS400 test samples exhibited a higher susceptibility to failure compared to austenitic stainless steel counterparts, whereas SUS 316L test samples displayed minimal changes in displacement and maximum load due to hydrogen charging. However, SEM (Scanning Electron Microscopy) analysis results presented challenges in clearly explaining the mechanical degradation phenomenon in the tested materials. This study's resultant database holds significant promise for enhancing the safety design of liquid hydrogen storage systems, providing invaluable insights into the performance of various steel alloys under the influence of hydrogen embrittlement.

Change in Fracture Toughness within Heat-Affected Zone of SA-Welded 9% Ni Steel (LNG 저장탱크 내조용 9% Ni강의 SAW 용접열영향부내 파괴인성 변화 평가)

  • Jang, Jae-Il;Lee, Jeong-Seok;Lee, Baek-U;Ju, Jang-Bok;Gwon, Dong-Il;Kim, U-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.528-536
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    • 2002
  • As one step for the safety performance of LNG storage tank, the change in fracture toughness within the X-grooved weld heat-affected zone (HAZ) of newly developed 9% Ni steel, which was submerged arc (SA)-welded, was investigated. Both crack initiation fracture toughness and crack arrest fracture toughness were evaluated by the crack tip opening displacement (CTOD) tests and compact crack arrest (CCA) tests. As the evaluated region approached the fusion line, each test result shorted different tendency, that is, crack initiation toughness decreased while crack arrest toughness increased. The results were discussed through the observation of the microstructural change.

Crack Resistance Behavior Using Digital Image Correlation and Crack Tip Opening Angle on Particulate Reinforced Composite (디지털 화상관련법 및 균열선단열림각도를 이용한 입자강화 복합재료의 균열저항거동)

  • Na, Seong Hyeon;Lee, Jeong Won;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1021-1026
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    • 2016
  • In this study, crack resistance is evaluated by the crack tip opening angle (CTOA) using a wedge splitting test (WST) on a viscoelastic particulate reinforced composite based on an HTPB binder. Generally, CTOA, as a function of crack extension, is used in order to determinate fracture resistance and has a steady state relative angle. Digital image correlation (DIC) is used to measure the crack tip opening displacement (CTOD) and crack extension for the critical crack tip opening angle (CTOAc). In these results, the CTOAc value of a particulate reinforced composite tends to approach a constant angle after a small amount of crack extension. The CTOAc value increases with decreasing temperature, from $50^{\circ}C$ to $-40^{\circ}C$. These CTOAc values may be used to measure fracture mechanics parameters for particulate reinforced composite.