• Title/Summary/Keyword: Crack Tip

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Effect of Single Overload on the Fatigue Crack Growth Behavior of Laser Welded Sheet Metal (단일 과대하중에 의한 레이저 용접 판재의 피로균열 전파거동)

  • 곽대순;김석환;오택열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.161-169
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    • 2004
  • In this study, we investigated fatigue crack growth behavior of laser welded sheet metal due to a single overload. Fatigue specimens were made using butt joint of cold rolled sheet metal that was welded by $CO_2$ laser. The fatigue crack propagation tests were performed in such a way that fatigue loading was parallel to the weld line while crack propagation was perpendicular to the weld line. Single overload was applied when fatigue crack tip was arrived near the weld line. The distances between the crack tip and the weld line at which a single overload was applied were 6, 4 and 2mm. The effect of specimen thickness and overload ratio on the fatigue behavior was determined. The plastic zone size of crack tip due to the single overload was determined from the finite element analysis. For investigating fatigue crack growth behavior, we used different thickness specimen 0.9mm and 2.0mm, and variable overload ratio applied fatigue crack propagation test. Also we used finite element analysis for investigating the plastic zone size of crack tip when single overload applied

Effects of Crack and Tip Mass on Stability of Timoshenko Beam Subjected to Follower Force (종동력을 받는 티모센코 보의 안정성에 미치는 크랙과 끝질량의 영향)

  • Son, In-Soo;Yoon, Han-Ik;Ahn, Tae-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.99-107
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    • 2008
  • In this paper, the stability of a cracked cantilever Timoshenko beam with a tip mass subjected to follower force is investigated. In addition, an analysis of the flutter instability(flutter critical follower force) and a critical natural frequency of a cracked cantilever Euler / Timoshenko beam with a tip mass subjected to a follower force is presented. The vibration analysis on such cracked beam is conducted to identify the critical follower force for flutter instability based on the variation of the first two resonant frequencies of the beam. Therefore, the effect of the crack's intensity, location and a tip mass on the flutter follower force is studied. The crack section is represented by a local flexibility matrix connecting two undamaged beam segments. The crack is assumed to be in the first mode of fracture and to be always opened during the vibrations.

Interfacial Crack-tip Constraints and J-integrals in Plastically Hardening Bimaterials under Full Yielding (완전소성하 변형경화 이종접합재의 계면균열선단 구속상태 및 J-적분)

  • Lee, Hyung-Yil;Kim, Yong-Bom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1159-1169
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    • 2003
  • This paper investigates the effects of T-stress and plastic hardening mismatch on the interfacial crack-tip stress field via finite element analyses. Plane strain elastic-plastic crack-tip fields are modeled with both MBL formulation and a full SEC specimen under pure bending. Modified Prandtl slip line fields illustrate the effects of T-stress on crack-tip constraint in homogeneous material. Compressive T-stress substantially reduces the interfacial crack-tip constraint, but increases the J-contribution by lower hardening material, J$\_$L/. For bimaterials with two elastic-plastic materials, increasing plastic hardening mismatch increases both crack-tip stress constraint in the lower hardening material and J$\_$L/. The fracture toughness for bimaterial joints would consequently be much lower than that of lower hardening homogeneous material. The implication of unbalanced J-integral in bimaterials is also discussed.

Validation of Crack-Tip Modeling and Calculation Procedure for Stress Intensity Factor for Iterative Finite Element Crack Growth Analysis (반복 유한요소 결함 성장 해석을 위한 결함 모델링 및 응력확대계수 계산 절차의 타당성 검증)

  • Gi-Bum Lee;Youn-Young Jang;Nam-Su Huh;Sunghoon Park;Noh-Hwan Park;Jun Park
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.1
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    • pp.36-48
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    • 2021
  • As the material aging of nuclear power plants has been progressing in domestic and overseas, crack growth becomes one of the most important issues. In this respect, the crack growth assessment has been considered an essential part of structural integrity. The crack growth assessment for nuclear power plants has been generally performed based on ASME B&PV Code, Sec. XI but the idealization of crack shape and the conservative solutions of stress intensity factor (SIF) are used. Although finite element analysis (FEA) based on iterative crack growth analysis is considered as an alternative method to simulate crack growth, there are yet no guidelines to model the crack-tip spider-web mesh for such analysis. In this study, effects of various meshing factors on FE SIF calculation are systematically examined. Based on FEA results, proper criteria for spider-web mesh in crack-tip are suggested. The validation of SIF calculation method through mapping initial stress field is investigated to consider initial residual stress on crack growth. The iterative crack-tip modeling program to simulate crack growth is developed using the proposed criteria for spider-web mesh design. The SIF results from the developed program are validated by comparing with those from technical reports of other institutes.

Thermal stress Intensity Factors for the Interfacial Crack on a Cusp-Type Inclusion (커스프형 강체함유물 상의 접합경계면 균열에 대한 열응력세기계수)

  • 이강용;장용훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1255-1265
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    • 1992
  • Under uniform heat flow, the thermal stress intensity factors for the interfacial crack on a rigid cusp-type inclusion are determined by Hilbert problem expressed with complex variable. The thermal stress intensity factors are expressed in terms of the periodic function of heat flow angle. When the tip of the interfacial crack meets that of the cusp crack, the thermal stress intensity factors have singularities. The thermal stress intensity factors at the interfacial crack tip located in the distance from the cusp crack tip vary with the location of the interfacial crack tip. From the results of the analysis, the complex potential functions and the thermal stress intensity factors for the cusp-type inclusion without the interfacial crack are derived under the cusp surface boundary conditions insulated or fixed to zero relative temperature.

Fault Detection Method of Pipe-type Cantilever Beam with a Tip Mass (말단질량을 갖는 원형강관 캔틸레버 보의 결함탐지기법)

  • Lee, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.11
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    • pp.764-770
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    • 2015
  • A crack identification method using an equivalent bending stiffness and natural frequency for cracked beam is presented. Modal properties of cantilever beam with a tip mass is identified by applying the boundary conditions to a general solution. An equivalent bending stiffness for cracked beam based on an energy method is used to identify natural frequencies of cantilever thin-walled pipe with a tip mass, which has a through-the-thickness crack, subjected to bending. The identified natural frequencies of the cracked beam are used in constructing training patterns of neural networks. Then crack location and size are identified using a committee of the neural networks. Crack detection was carried out for an example beam using the proposed method, and the identified crack locations and sizes agree reasonably well with the exact values.

A Study on the Measurement of Stress Intensity Factor Considering of High Order of Stress Field in the Vicinity of Crack Tip by Photoelastic Experiment (광탄성 실험에서 균열선단 응력장의 고차항을 고려한 응력확대계수 측정에 관한 연구)

  • 서재국
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.43-52
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    • 2000
  • Generally, photoelastic experimental data were measured in the closed vicinity of crack tip to determine stress intensity factors of a crack with photoelastic experiment method. In this case, only the first order term has been considered in the equation of stress field. But because it is very difficult to measure the correct photoelastic data in the closed vicinity of crack, the accuracy of experimental results was very poor. By including the high order terms in the stress field equation we could obtain the accurate S.I.F values by using clear photoelastic data in the distant region from crack tip instead of unclear photoelastic data in the vicinity of crack tip.

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Evaluation of Fatigue Strain Intensity Factor on Fatigue Crack Propagation Rate (da/dN) (금속 재료의 피로 균열 전파 속도(da/dN) 평가를 위한 변형율 확대 계수의 유효성 검토)

  • 유재환;최재강;손종동
    • Journal of the Korean Society of Safety
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    • v.11 no.2
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    • pp.3-8
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    • 1996
  • Fatigue fracture is the cyclic fracture phenomena at a very small local area near a crack tip. Therefore, the detailed quantitative experimental analysis about local cyclic strain distribution near a crack tip is prerequisite In order to make an effective parameter able to account for fatigue fracture problems. However, there are few reports on detailed quantitative experimental analysis of a local cyclic strain distribution near a crack tip, because of experimental difficulties. In this study, the distribution of local fatigue strains near a fatigue crack tip was in detail studied using by fine dot grid strain measurement method. From these results, a single parameter, which characterizes local fatigue strain field, was proposed. In addition, this parameter was applied to evaluate the fatigue crack propagation rate.

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Dynamic Stability of Rotating Cantilever Pipe Conveying Fluid with Tip mass and Crack (끝단질량과 크랙을 가진 유체유동 회전 외팔 파이프의 동적 안정성)

  • Son, In-Soo;Yoon, Han-Ik;Kim, Dong-Jin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.101-109
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    • 2008
  • The stability of a rotating cantilever pipe conveying fluid with a crack and tip mass is investigated by the numerical method. That is, the effects of the rotating angular velocity, mass ratio, crack severity and tip mass on the critical flow velocity for flutter instability of system are studied. The equations of motion of rotating pipe are derived by using the Euler-Bernoulli beam theory and the extended Hamilton's principle. The crack section of pipe is represented by a local flexibility matrix connecting two undamaged pipe segments. Also, the crack is assumed to be in the first mode of fracture and always opened during the vibrations. When the tip mass and crack are constant, the critical flow velocity for flutter is proportional to the rotating angular velocity of pipe. In addition, the stability maps of the rotating pipe system as a rotating angular velocity and mass ratio ${\beta}$ are presented.

Estimation of a mixed-mode cohesive law for an interface crack between dissimilar materials

  • Song, Sung-Il;Kim, Kwang-Soo;Kim, Hyun-Gyu
    • Multiscale and Multiphysics Mechanics
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    • v.1 no.1
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    • pp.35-51
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    • 2016
  • In this paper, a mixed-mode cohesive law for an interface crack between epoxy and TR (transparent thermoplastic) resin is inversely estimated by the field projection method using numerical solutions and experimentally measured displacements. Displacements in a region far away from the crack tip are measured by digital image correlation technique. An inverse analysis, the field projection method formulated from the interaction J- and M-integrals with numerical auxiliary fields, is carried out to estimate a mixed-mode cohesive law for an interface crack between dissimilar materials. In the present approach, nonlinear deformations and damage near the crack tip are converted into the relationships of tractions and separations on crack surfaces behind the crack tip. The phase angle of mixed-mode singularities of the interface crack is also obtained from measured displacements in this study.