• Title/Summary/Keyword: Crack Surface

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Effect of Reference Loads on Fracture Mechanics Analysis of Surface Cracked Pipe Based on Reference Stress Method (참조응력법에 입각한 표면균열배관의 파괴역학 해석 -참조하중의 영향 분석-)

  • Shim, Do-Jun;Son, Beom-Goo;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.524-531
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    • 2004
  • To investigate relevance of the definition of the reference stress to estimate J and $C^{*}$ for surface crack problems, this paper compares FE J and $C^{*}$ results for surface cracked pipes with those estimated according to the reference stress approach using various definitions of the reference stress. Pipes with part circumferential inner surface crack and finite internal axial crack are considered, subject to internal pressure and global bending. The crack depth and aspect ratio are systematically varied. The reference stress is defined in four different ways using (i) the local limit load, (ii) the global limit load, (iii) the global limit load determined from the FE limit analysis, and (iv) the optimized reference load. It is found that the reference stress based on the local limit load gives overall excessively conservative estimates of J and $^{*}$. Use of the global limit load clearly reduces the conservatism, compared to that of the local limit load, although it can provide sometimes non-conservative estimates of J and $^{*}$. The use of the FE global limit load gives overall non-conservative estimates of J and $^{*}$. The reference stress based on the optimised reference load gives overall accurate estimates of J and $^{*}$, compared to other definitions of the reference stress. Based on the present finding, general guidance on the choice of the reference stress for surface crack problems is given.

The Effect of Fretting Wear on Fatigue Crack Initiation Site of Press-fitted Shaft (압입축에 발생하는 프레팅 마모가 피로균열 발생 위치에 미치는 영향)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.546-553
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    • 2007
  • The objective of the present paper is to evaluate the effect of the evolution of contact surface profile by fretting wear on the contact stress distribution and fatigue crack initiation site of press-fitted shaft by means of an analytical method based on experimental data. A finite element analysis was performed to analyze the stress states of press-fitted shaft, considering the worn contact surface profiles of shaft. The evolutions of contact stress as wearing of contact surface were analyzed by finite element analysis and fatigue crack nucleation sites were evaluated by fretting fatigue damage parameter (FFDP) md multiaxial fatigue criteria. It is found that the stress concentration of a contact edge in press-fitted sha손 decreases rapidly at the initial stage of total fatigue life, and its location shifts from the contact edge to the inside due to fretting wear as increasing of fatigue cycles. Thus the transition of crack nucleation position in press-fitted shaft is mainly caused by stress change of a contact edge due to the evolution of contact surface profile by fretting wear. Therefore, it is suggested that the nucleation of multiple cracks on fretted surface of press fits is strongly related to the evolution of surface profile at the initial stage of total fatigue life.

Evaluation of Rail Surface Defects Considering Vehicle Running Characteristics (열차주행특성을 고려한 레일표면결함 분석)

  • Jung-Youl Choi
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.3
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    • pp.845-849
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    • 2024
  • Currently, rail surface defects are increasing due to the aging of urban railway rails, but in the detailed guidelines for track performance evaluation established by the country, rail surface damage is inspected with the naked eye of an engineer and with simple measuring tools. It is very important to discover defects in the rail surface through periodic track tours and visual inspection. However, evaluating the severity of defects on the rail surface based on the subjective judgment of the inspector has significant limitations in predicting damage inside the rail. In this study, the characteristics of cracks inside the rail due to rail surface damage were studied. In field measurements, rail surface damage was selected, old rail samples were collected in the acceleration and braking sections, and a scanning electron microscope (SEM) was used to evaluate the rail surface damage was used to analyze the crack characteristics. As a result of the analysis, the crack mechanism caused by the running train and the crack characteristics of the acceleration section where cracks occur at an angle rising toward the rail surface were experimentally proven.

Probabilistic Fracture Analysis of Nuclear Reactor Vessel under Pressurized Thermal Shock (가압열충격을 받는 원자로의 확률론적 파괴해석)

  • 김지호;김종욱;김종인;박근배
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.04a
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    • pp.309-316
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    • 2004
  • A probabilistic structural integrity assessment is performed for a reactor pressure vessel under PTS(Pressurized Thermal Shock). A semi-elliptical finite axial crack is assumed to he in the beltline region(either base metal or weld meta)1 of the reactor vessel inside surface. The selected random variables are initial crack depth, neutron fluence on the vessel inside surface, copper, nickel, and phosphorus content of the vessel material, and RT/sub NDT/. The probabilities of crack initiation or vessel failure where the crack is propagated through vessel wall are calculated. The probabilities obtained with random crack size are compared to these obtained with deterministic us. Since the failure function cannot to explicitly by selected by selected random variables, Monte Carlo Simulation is applied to perform probabilistic analysis The influence of the amount of neutron fluence is also examined to assess the structural reliability for vessel life time.

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Crack Depth Evaluation of Concrete Structures using Ultrasonic Pulse Velocity method (초음파 속도법을 이용한 콘크리트 구조물의 균열깊이 측정)

  • 오병환;김광수;김세훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.659-662
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    • 1999
  • Ultrasonic pulse velocity method is employed for evaluation of crack depth in concrete structures. Due to the heterogeneous nature of concrete and the indirect transmission arrangement for the transit time measurement through the surface-opening cracks in concrete structures, ultrasonic pulse velocity has so many variations as crack depths and transmission lengths vary. In this study, ultrasonic pulse velocity method is investigated to evaluate the surface-opening crack depth of concrete slabs, reinforced concrete slabs, reinforced concrete flexural members. the resent study gives a modified method for deminishing errors in transit time measurements and show limitations to the evaluation of crack depth in reinforced concrete structures.

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The Effect of Shot Peening on the Corrosion and Fatigue Crack to SAE5155 Steel (SAE 5155강에서 쇼트피닝이 부식과 피로균열특성에 미치는 영향)

  • Park, Kyeong-Dong;Shin, Yung-Jin;Kim, Dong-Ug
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.731-739
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    • 2006
  • Corrosion and lassitude are very important in the metal construction Currently, the shot peening is used much for removing the defect on the surface, improving the fatigue strength on surface. In this study. the influence of shot peening to the corrosion property were investigated in 3.5% NaCl, 10% HNO3 + 3% HF. 6% FeC13. The immersion test was performed on two kind of specimen(Removed corrosion product. RCP and Continuous immersed specimen: CIS). The immersion periods was 3600hours. Corrosion potential. weight loss, and fatigue crack growth characteristics were investigated. The result, shot peening in corrosion potential showed stable potential. Also, shot peening displayed small Weight loss than un peening. And Fatigue crack resistivity of shot peening in corrosion solution's fatigue crack appeared greatly than un peening.

Measurements of Sub- and Super Harmonic Waves at the Interfaces of Fatigue-Cracked CT Specimen

  • Jeong, Hyun-Jo;Barnard, Dan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.1-10
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    • 2011
  • Nonlinear harmonic waves generated at cracked interfaces are investigated both experimentally and theoretically. A compact tension specimen is fabricated and the amplitude of transmitted wave is analyzed as a function of position along the fatigued crack surface. In order to measure as many nonlinear harmonic components as possible a broadband Lithium Niobate ($LiNbO_3$) transducers are employed together with a calibration technique for making absolute amplitude measurements with fluid-coupled receiving transducers. Cracked interfaces are shown to generate high acoustic nonlinearities which are manifested as harmonies in the power spectrum of the received signal. The first subharmonic (f/2) and the second harmonic (2f) waves are found to be dominant nonlinear components for an incident toneburst signal of frequency f. To explain the observed nonlinear behavior a partially closed crack is modeled by planar half interfaces that can account for crack parameters such as crack opening displacement and crack surface conditions. The simulation results show reasonable agreements with the experimental results.

A study on the Fatigue Propeties of Boron Steel(AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • Lee, Jong-Hyeong;Lee, Gyeong-Mo;Yun, Seong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.174-178
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    • 2001
  • Chrome-molybden steel or chrome steel for machine structures has been shown to excellent hardenability adding boron of a small amount at low carbon steel. These days, boron steel has been used high strength bolt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consist with surface crack initiation. The specimens were tested repeatedly(9 times) under controlled load rotary bending fatigue tests. In the study, the fatigue crack initiation as well as fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture of boron steel surface(AISI 51B20).

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Mode I and Mode II Stress Intensity Factors for a Surface Cracked in TiN/Steel Under Hertzian Rolling Contact (Hertzian 접촉하중시 TiN/Steel의 표면균열에 대한 모드 I과 모드 II 응력확대계수)

  • Kim, Byeong-Su;Kim, Wi-Dae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1163-1172
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    • 2001
  • The two dimensional problem of a layered tribological system(TiN/Steel) containing a vertical surface breaking crack and subject to rolling contact is considered in this study. Using finite elements and stress extrapolation method, a series of preliminary models are developed. Preliminary results indicate that the extrapolation technique is valid to determine Modes I and II stress intensity factors for cracks. In the case of TiN/Steel medium, KI and KII were determined for variations in crack length, layer thickness, and load location. The results show that KII reaches maximum values when the contact is adjacent to the crack where Mode I stresses are compressive. KII values decrease with decreased crack length and significantly decrease for reduced layer thickness.

Crack Characteristics of Soil Concrete Using Volcaniclastic and the Crack Repair Method (화산쇄설물을 사용한 소일콘크리트의 균열특성과 보수방법에 관한 연구)

  • Hong, Chong-Hyun
    • Journal of Environmental Science International
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    • v.19 no.6
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    • pp.737-746
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    • 2010
  • Restraint to drying shrinkage is the most common cause of concrete cracking. In many applications, drying shrinkage cracks are inevitable. In this paper, the surface cracks of soil concrete caused by drying shrinkage were considered to become an one of concrete textures. So, laboratory shrinkage tests were conducted and the results were applied to the field applications. The study results were summarized as follows; First, the use of vinyl sheets and concrete polymers helped to control the concrete cracking. Second, crack propagation usually started at the interfaces of soil concrete slabs and the cracks grew to the inner slabs. Third, surface cracks of soil concrete slabs could be an one of good concrete textures