• Journal of Aerospace System Engineering
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• v.1 no.1
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• pp.45-52
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• 2007

This paper analyzed the extension effects of fatigue life and the application of pre-indentation in aircraft structural material such as aluminum alloys. The test specimen used the thin sheet of aluminum alloy with a single-edged notch. The experiments were conducted after making the pre-crack under a constant amplitude loading. As the fatigue life extension technique, the pre-indentation making an indent on the predicted path of crack propagation was applied. The work presented here discussed about a proper mathematical relation between crack growth rate and the range of stress intensity factor and about the generalization of crack growth mechanism with large retardation effect. A technique to enhance the applicability of pre-indentation if also mentioned.

• Journal of Ocean Engineering and Technology
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• v.18 no.1
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• pp.28-34
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• 2004

It is well known that tensile peak overloads may significantly delay suubsequent constant amplitude fatigue crack growth in many materials. Since real structures are usually subjected to complex load histories, the ability to predict accurate crack growth under realistic service conditions is of major engineering interest. This paper describes experiments on fatigue track growth in the integrally stiffened panel of 7075-T6 aluminum alloy. The effect of shape parameters and overload position on the fatigue crack growth behavior of integrally stiffened panels are discussed. Based on the experimental results, the following conclusions have been drawn: the overall fatigue crack growth retardation resulting from single overload in the stiffened panels was generally larger in the larger thickness ratio, although the retardation trends, according to the change in overload positions, were similar to those exhibited in the non-stiffened panels.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.8
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• pp.1487-1494
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• 2002

In this study, to propose the prediction method of the crack growth under flight-simulation loading, crack growth tests are conducted on 2124-7851 aluminum alloy specimens. The prediction of crack growth under flight-simulation loading is performed by the stochastic crack growth model which was developed in previous study. First of all, to reduce the complex load history into a number of constant amplitude events, rainflow counting is applied to the flight-simulation loading wave. The crack growth, then, is predicted by the stochastic crack growth model that can describe the load interaction effect as well as the variability in crack growth process. The material constants required in this model are obtained from crack growth tests under constant amplitude loading and single tensile overload. The curves predicted by the proposed model well describe the crack growth behavior under flight-simulation loading and agree with experimental data. In addition, this model well predicts the variability of fatigue lives.

• Composites Research
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• v.12 no.3
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• pp.1-7
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• 1999

New hybrid composite material CPAL(Carbon Patched ALuminum alloy), an Al2024-T3 plate doubleside reinforced with carbon/epoxy laminates were made. Fatigue crack growth tests were carried out at R=0.2, 0.5 in the CPAL specimens. The retardation mechanism and behavior of fatigue crack growth were examined basing on investigation of the crack and the delamination using a X-Ray and a ultrasonic C-Scan. The fatigue crack growth rates of CPAL specimens were remarkedly retarded compared to that of the Al2024-T3 specimen. The retardations amounts of the fatigue crack growth rates get higher in $0^{\circ}$/$90^{\circ}$ CPAL specimen than in $\pm$$45^{\circ}$ CPAL specimen, and get higher at R=0.2 than at R=0.5. The retardation of fatigue crack growth rates in CPAL specimen was generated by the crack bridging mechanism, that is the behavior that the fibers in CFRP layers decrease the COD in the Al2024-T3 plate.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.4
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• pp.80-88
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• 1997

An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.10a
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• pp.73-78
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• 2002

Ships and ocean structures are generally under random loading. Various type of variable-amplitude loading affects fatigue crack growth and fatigue life. However interaction effects due to irregularity of loading including random loading have not explained exactly and it is difficult to examined fatigue crack growth behaviour and fatigue life for this reason. Therefore in this paper crack growth tests with constant-amplitude loading including a single overload were conducted to measure plastic zone size near crack tip of DENT specimen. And the observed plastic zone sized were discussed in terms of crack growth rate. As a result of this the effect the plastic rue size due to the overload is examined on the effect on crack growth rate and, consequently, fatigue life.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.8 s.179
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• pp.2074-2082
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• 2000

In this study, to investigate and to predict the crack growth behavior under variable amplitude loading, crack growth tests are conducted on 7075-T6 aluminum alloy. The loading wave forms are generated by normal random number generator. All wave forms have same average and RMS(root mean square) value, but different standard deviation, which is to vary the maximum load in each wave. The modified Forman's equation is used as crack growth equation. Using the retardation coefficient D defined in previous study, the load interaction effect is considered. The variability in crack growth process is described by the random variable Z which was obtained from crack growth tests under constant amplitude loading in previous work. From these, a statistical model is developed. The curves predicted by the proposed model well describe the crack growth behavior under variable amplitude loading and agree with experimental data. In addition, this model well predicts the variability in crack growth process under variable amplitude loading.

• Journal of Welding and Joining
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• v.6 no.2
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• pp.56-63
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• 1988

The effects of PWHT (poste weld heat treatment) and stress simulating the residual stress during PWHT in weld HAZ of low and high strength steels on corrosion fatigue crack growth were evaluated. The obtained results are summarized as follows. 1. Fatigue crack growth rate of HAZ in air and 3.5% NaCl solution was slower than that of parent due to the signgularity in weld HAZ. 2. In the case of HT-80, 3.5% NaCl solutio nacts to accelerate the crack growth for all specimens, and the sensitivity of as-weld to corrosion environment was the greatest among other PWHT specimens. 3. Corrosion fatigue crack growth of parent, as-weld and PWHT speciments ofr SS41 as well as SM53B was retarded in comparison with the fatigue crack growth in air. 4. There was a tendency that crack growth of PWHT specimens subjected $10kg/mm^2$ was faster than that of PWHT specimens without stress during PWHT. 5. The retardation phenomenon of crack growth in corrosion environment is attributed to the crack branching decreased .DELTA.K due to the corrosion products and multi-cracks.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.10
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• pp.109-115
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• 2001

The compliance approach to the problem of load sharing between a cracked plate and multiple plate used to bridge the crack. The theory is validated by using calculated stress intensity factors for the multiple load path plate to reduce experimentally observed growth rate to a common base. Calculations are them made on the effect of multiple load path plate width on fatigue crack retardation in order to demonstrate the predictive capability of the technique.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.2
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• pp.305-316
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• 1997

A more efficient method for obtaining the fatigue life enhancement of a structure member with fastener holes is described. It is based on the combined process of cold-expansion and ring-indentation. Residual stresses were induced onto premachined holes using ring-indentation process near the fastener hole combined with cold-expansion. And residual stresses at the vicinity of a hole were evaluated using a fracture mechanics approach. The compressive residual stresses were larger using the combined process than is in the case of simple cold-expansion. Fatigue testing of aluminum specimens showed that the fatigue crack growth retardation emanating from a circular hole was greater for the combined process than for a simple cold-expansion alone.