• Title/Summary/Keyword: Crack Propagation Stage

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Vibration Characteristics and Analysis of the Critical Crack Length for a Fracture in the Last Stage Blade of a Low Pressure Steam Turbine (균열을 내재한 저압터빈 최종단 블레이드의 진동 특성 및 파괴 임계균열길이 해석)

  • Youn, Hee-Chul;Woo, Chang-Ki;Rhee, Zhang-Kyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.386-392
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    • 2016
  • The sizes of last stage blades (LSB) in a low-pressure steam turbine have been getting larger for the development of high-capacity power plants. They are also larger than other blades in the same system. As a result, crack propagation in an LSB is caused by the large centrifugal force, low natural frequency, and repeated turbine startups. In this study, the critical crack length for a fracture and vibration characteristics, in accordance with crack propagation, were analyzed using a finite element method to calculate the stress intensity factor (SIF) and the natural frequency that was affected by the stress-stiffening effect. It was calculated that the frequency of the third and fifth modes passed the excited harmonic resonance (5X and 10X) and the observed calculated critical crack length matched that of the real fractured surface.

Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation (피로균열의 지연거동에 따른 수명예측 및 비파괴평가)

  • Nam, Ki-Woo;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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Crack Propagation Analysis Using the Concept of an Equivalent Plastic Hinged Length (등가소성힌지개념을 이용한 지하구조물 균열진전해석)

  • Park, Si-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.1 s.53
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    • pp.115-124
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    • 2009
  • In this study, a numerical analysis technique was newly developed to evaluate the damage propagation characteristics of concrete structures. To do this, numerical techniques are incorporated for the concrete members up to the compressive damage due to the bending compressive forces after the tensile crack based on the deformation mechanism. Especially, for the compressive damage stage after the tensile crack, the crack propagation process will be analyzed numerically using the concept of an equivalent plastic hinged length. Using this concept, it can be established that section forces, such as axial forces and the moment cracks takes place, can be related to the width of the crack making it possible to analyze the crack extension.

A Study on the Fatigue Crack Propagation Threshold Characteristic in Steel of Pressure Vessel at Low Temperature (압력용기용 강의 저온 피로크랙전파 하한계 특성에 관한 연구)

  • 박경동;박상오
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.326-331
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    • 2001
  • In this study. CT specimens were prepared from ASME SA5l6 which was used for pressure vessel plates for room and low temperature service. And we got the following characteristics from fatigue crack growth test carried out in the environment of room and low temperature at $25^{\circ}C$, -3$0^{\circ}C$, -6$0^{\circ}C$, -8$0^{\circ}C$, -10$0^{\circ}C$ and -12$0^{\circ}C$ in the range of stress ratio of 0.1 by means of opening mode displacement. At the constant stress ratio, the threshold stress intensity factor range ΔKsub/th/ in the early stage of fatigue crack growth ( Region I) and stress intensity factor range ΔK in the stable of fatigue crack growth ( Region II) was increased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da.dN -ΔK in RegionII, that is, the fatigue crack growth exponent m increased with descending temperature at the constant stress ratio. It assumed that the fatigue crack growth rate da/dN is rapid in proportion to descend temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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A Study on the Probabilistic Nature of Fatigue Crack Propagation Life(II) -The Distribution of Crack Propagation Rate- (피로크랙 진전수명의 확률특성에 관한 연구 II)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1561-1567
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    • 1990
  • Recently, some reports of experimental research on the distribution of fatigue crack propagation rate have been published, and the reliability evaluation using the results of research for the mechanical structure has been executed. Since the thicknesses of specimens used in the published reports are limited to the thin ones, the applicability of the results into the mechanical structure with another thickness seems to be doubtful. That is, not only the quantitative evaluation, but also qualitative evaluation of the effect of specimen thickness has not been executed. In this study, an experimental investigation has been done by using the new type automated multi-stage fatigue testing machine which was developed by the author. The influence of specimen thickness for the distribution of fatigue crack propagation rate with the results is discussed.

CRACK INITIATION AND PROPAGATION OF BLADES FRACTURE MECHANICS APPROACH

  • Rao, J. S.
    • 유체기계공업학회:학술대회논문집
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    • 1998.02a
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    • pp.11-28
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    • 1998
  • Crack initiation and propagation of blades is a serious matter in turbomachinery. Outages are common due to these problems that occur during the service of the machine resulting in a huge loss of revenue. Once in a while, the problems become serious and cause major shutdowns which can in some cases result in the loss of the whole machine in a catastrophic manner. In this presentation, we will discuss the crack initiation studies of a hydraulic machine runner blade by local stress strain approach and crack propagation at the root of a low pressure stage steam turbine blade by means of stress intensity factor approach. In both the cases, we will show how the present day technologies can predict actual field observations.

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The Improvement of SNCM220 Winding Shaft in Mechanical Properties by Heat Treatment (SNCM220 강 권축의 열처리를 통한 기계적성질 향상)

  • 이호성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.61-67
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    • 1998
  • To find out the reason of fracture, specimens were made from the fractured winding shaft and the mechanical properties as well as their microstructures were investigated. Several heat treatments. including caburizing and tempering were carried out to improve the microstructure, mechanical properties, fatigue crack propagation and rotating bending fatigue characteristics. Through these experiments, following conclusions were obtained. (1) Carburized and tempered specimens showed greatly improved mechanical properties including impact energy, hardness and strength. (2) The fatigue strength of the carburized and tempered specimens increased more than twice than that of the original fractured winding shaft. (3) Crack propagation of the carburized and tempered specimens were faster than that of the original fractured speciens under the same △K. However, it is believed that, in the early stage, the fatigue crack initiation and growth for the carburized and tempered specimen is more difficult.

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A Study on the Shot Peening on the Low Temperature Fatigue Crack Propagation (쇼트피이닝 가공된 스프링강의 저온 피로균열진전 평가)

  • 박경동;정찬기;하경준;박상오;손명군;노영석
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.10a
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    • pp.282-286
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    • 2001
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, low temperature and high temperature at $25^{\circ}C$,$-30^{\circ}C$,$-50^{\circ}C$,$-70^{\circ}C$ and $-100^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range $\Delta K_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range $\Delta K$ in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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The Development Methods of Fatigue Strength Improvement for the Marine Structural Steel (해양구조용강의 피로강도향상 공법개발)

  • Park, Keyoung-Dong;Jung, Jae-Wook
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.106-111
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    • 2003
  • This study made an experiment On fatigue crack propagation da/dn, stress intensity factor range ${\Delta}K$ respectively in room temperature and in low temperature. And we got the following characteristics from fatigue crack growth test carried Out in the environment of room temperature and law temperature at $25^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, and $-100^{\circ}C$ in the range of stress ratio of 0.3 by means of opening made displacement. The threshold stress intensity factor range ${\Delta}Kth$ in the early stage of fatigue crack growth (Mode I) and stress intensity factor range ${\Delta}K$ in the stable of fatigue crack growth (Made II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at law temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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An Investigation on the Shot Peening on the Low.High Temperature Fatigue Crack Propagation (쇼트피이닝 가공된 스프링강의 저.고온 피로균열진전 평가)

  • 박경동;정찬기
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.65-70
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    • 2001
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, low temperature and high temperature at $25^{\circ}C$, -3$0^{\circ}C$, -5$0^{\circ}C$, -7$0^{\circ}C$, -10$0^{\circ}C$ and 5$0^{\circ}C$, 10$0^{\circ}C$ , 15$0^{\circ}C$, 18$0^{\circ}C$ and in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range $\DeltaK_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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