• Title/Summary/Keyword: Crack Initiation

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Study on the Fatigue Crack Initiation Life Under Spherical Contact (구 접촉하에서의 피로균열 시작수명에 관한 연구)

  • Jo, Yong-Ju;Kim, Tae-Wan;Lee, Mun-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1269-1276
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    • 2001
  • In case of contact fatigue, the accurate calculation of surface tractions and subsurface stress is essential to the predication of crack initiation life. Surface tractions influencing shear stress amplitude have been obtained by contact analysis based on influence function. Subsurface stress has been obtained by using rectangular patch solutions. In this study, to simulate asperity contact under sliding condition, the tip of asperity was simulated by sphere and to calculate crack initiation life in the substrate, dislocation pileup theory was used.

Crack Coalescence in Rock Bridges under Uniaxial Compression (단축압축 하의 암석 브릿지에서의 균열 결합)

  • Park, Nam-Su;Jeon, Seokwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.3 no.2
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    • pp.23-32
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    • 2001
  • Rock masses are usually discontinuous in nature, as a result of various geological processes they have underdone and they contain rock joints and bridges. Crack propagation and coalescence processes mainly cause rock failures in tunnels. In this study, we focused on the crack initiation, propagation and coalescence process of rock materials containing two pre-existing open cracks arranged in different geometries. During uniaxial compression, wing crack initiation stress, wing crack propagation angle, and crack coalescence stress of Diastone gypsum and Yeosan Marble specimens were examined. And crack initiation, propagation, and coalescence processes were observed. Shear, tensile and mixed (shear+tensile) types of crack coalescence occurred. To compare the experimental results with Ashby & Hallam model, crack coalescence stress was normalized and it generally agreed with the experimental results.

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Variability of Fatigue Crack Initiation Life in Flux Cored Arc Welded API 2W Gr.50 Steel Joints

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • International Journal of Ocean System Engineering
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    • v.2 no.3
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    • pp.160-169
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    • 2012
  • Flux Cored Arc Welding (FCAW) is a common practice to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the mechanical properties and variability of the fatigue crack initiation life in the flux cored arc welded API 2W Gr.50 steel joints typically applied to offshore structures with a focus on the effect of the materials in fatigue crack growth life from the notch root of a compact tension specimen. Offshore structural steel (API 2W Gr.50) plates (60-mm thick) were used to fabricate multi-path flux core arc welded butt welded joints to clearly consider fatigue fractures at the weld zone from the notch. Fatigue tests were performed under a constant amplitude cyclic loading of R = 0.4. The mean fatigue crack initiation life of the HAZ specimen was the highest among the base metal (BM), weld metal (WM), and heat affected zone (HAZ). In addition, the coefficient of variation was the highest in the WMl specimen. The variability of the short fatigue crack growth rates from the notch tips in the WM and HAZ specimens was higher than in BM.

Effect of grain boundary precipitation on low-cycle fatigue behavior aat elevated temperature of SUS 316 stainless steel (SUS 316鋼 의 高溫低사이클 피勞擧動 에 미치는 粒界절出物 의 影響)

  • 오세욱;국미무;산전방박;좌등철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.4 no.4
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    • pp.152-159
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    • 1980
  • The temperature and the grain boundary precipitation have the great influence on the low-cycle fatigue behavior of austenite stainless steel at elevated temperature. For the purpose of investigating the mechanism concerning the change of fatigue micro crack mode in SUS 316 under various conditions low-cycle fatigue test was carried out at the elevated temperature 600.deg.C, plastic strain range 2% and constant strain rate .5c.p.m. A special attention is given to the observation of intergranular crack initiation. The results obtained are summarized as follows. The low-cycle fatigue behavior of SUS 316 at 600.deg.C is affected by transition of crack initiation mode from intergranular to transgranular. The transition is due to the aging effect, which is caused by grain boundary precipitations of Cr$\_$23/C$\_$6/. Since the intergranular crack initiation is brought about by the grain boundary sliding, the transgranular crack initiates in case that the strengthening of grain boundary due to the precipitation of Cr$\_$23/C$\_$6/ carbides takes place ahead of the intergranular crack initiation.

Evaluation of the Crack Initiation of Curved Compact Tension Specimens of a Zr-2.5Nb Pressure Tube Using the Unloading Compliance and Direct Current Potential Drop Methods (제하 컴플라이언스법 및 직류전위차법을 이용한 Zr-2.5Nb 압력관 휘어진 CT 시편의 균열시작 평가)

  • Jeong, Hyeon-Cheol;Ahn, Sang-Bok;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1118-1122
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    • 2005
  • The direct current potential drop (DCPD) method and the unloading compliance (UC) method with a crack opening displacement gauge were applied simultaneously to the Zr-2.5Nb curved compact tension (CCT) specimens to determine which of the two methods can precisely determine the crack initiation point and hence the crack length for evaluation of their fracture toughness. The DCPD method detected the crack initiation at a smaller load-line displacement compared to the UC method. As a verification, a direct observation of the fracture surfaces on the curved compact tension specimens was made on the CCT specimens experiencing either 0.8 to 1.0 mm load line displacement or various loads from $50\%\;to\;80\%$ of the maximum peak load, or $P_{max}$. The DCPD method is concluded to be more precise in determining the crack initiation and fracture toughness, J in Zr-2.5Nb CCT specimens than the UC method.

MIXED-MODE CRACK PROPAGATION BY MOVABLE CELLULAR AUTOMATA METHOD

  • Pak, Mik-Hail;Lee, Choon-Yeol;Chai, Young-Suck
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1754-1759
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    • 2007
  • Propagation of a mixed-mode crack in Soda-Lime silica glass using Movable Cellular Automata (MCA) method is demonstrated in this study. In MCA method, special fracture criterion is used to describe the process of crack initiation and propagation. Comparison between MCA and other crack initiation criteria results are made. The crack resistance curves and bifurcation angles under different loading angles are found. In comparisons with results of maximum circumferential tensile stress criterion, MCA result showed the sufficient agreement.

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Toughness and Crack Propagation Behavior of The Interfacial Crack in Composite Materials (복합재료내의 계면균열의 인성과 균열진전 거동)

  • Choi, Byung-Sun
    • Journal of the Korean Society of Industry Convergence
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    • v.6 no.4
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    • pp.291-298
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    • 2003
  • Interfacial crack problems between fiber and matrix in composite materials are discussed. A series of interfacial crack initiation and propagation experiments are conducted using the biaxial loading device for various mode-mixes. Normal crack opening displacement (NCOD) is measured near crack front by a crack opening interferometry and used for extracting fracture parameters. From mixed mode interfacial crack initiation experiments, large increase in toughness with shear components is observed. Initial velocity of crack propagation is very dependent upon the mode-mixes. It increased with positive mode-mix due to the increase of stress singularities ahead of crack front and decreased with negative mode-mix resulting from the increase of the degree of compressive stress behind the crack front. Crack propagation was less accelerated with positive mode-mix than the negative mode-mix.

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Corrosion Fatigue Cracking Propagation Characteristics and its Protection for the AL-Alloys of Shipbuilding (선박용 알루미늄 합금재의 부식피로균열 진전특성과 그 억제에 관한 연구)

  • Lim, Uh-Joh;Kim, Soo-Byung;Lee, Jin-Yel
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.25 no.2
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    • pp.87-104
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    • 1989
  • Recently, with the tendency of more lightening, high-strength and high-speed in the marine industries such as marine structures, ships and chemical plants, the use of the aluminium Alloy is rapidly enlarge and there occurs much interest in the study of corrosion fatigue crack characteristics. In this paper, the initiation of surface crack and the propagation characteristics on the base metal and weld zone of 5086-H116 Aluminium Alloy Plate which is one of the Al-Mg serious alloy(A5000serious) used most when building the special vessels, were investigated by the plane bending corrosion fatigue under the environments of marine, air and applying cathodic protection. The effects of various specific resistances on the initiation, propagation behavior of corrosion fatigue crack and corrosion fatigue life in the base metal and heat affected zone were examined and its corrosion sensitivity was quantitatively obtained. The effects of corrosion on the crack depth in relation to the uniform surface crack length were also investigated. Also, the structural, mechanical and electro-chemical characteristics of the metal at the weld zone were inspected to verify the reasons of crack propagation behavior in the corrosion fatigue fracture. In addition, the effect of cathodic protection in the fracture surface of weld zone was examined fractographically by Scanning Electron Microscope(S.E.M.). The main results obtained are as follows; (1) The initial corrosion fatigue crack sensitibity under specific resistance of 25Ω.cm% show 2.22 in the base metal and 19.6 in the HEZ, and the sensitivity decreases as specific resistance increases (2) By removing reinforcement of weldment, the initiation and propagation of corrosion crack in the HAZ are delayed, and corrosion fatigue life increases. (3) As specific resistance decreases, the sensitivity difference of corrosion fatigue life in the base metal and HAZ is more susceptible than that of intial corrosion fatigue crack. (4) Experimental constant, m(Paris' rule) in the marine environment is in the range of about 3.69 to 4.26, and as specific resistance increases, thje magnitude of experimental constant, also increases and the effect by corrosion decreases. (5) Comparing surface crack length with crack depth, the crack depth toward the thickness of specimen in air is more deeply propagated than that in corrosion environment. (6) The propagation particulars of corrosion fatigue crack for HAZ under initial stress intensity factor range of $\Delta$k sub(li) =27.2kgf.mm super(-3/2) and stress ratio of R=0 shows the retardative phenomenon of crack propagation by the plastic deformation at crack tip. (7) Number of stress cycles to corrosion fatigue crack initiation of the base metal and the welding heat affected zone are delayed by the cathodic protection under the natural sea water. The cathodic protection effect for corrosion fatigue crack initiation is eminent when the protection potential is -1100 mV(SCE). (8) When the protection potential E=-1100 mV(SCE), the corrosion fatigue crack propagation of welding heat affected zone is more rapid than that of the case without protection, because of the microfissure caused by welding heat cycle.

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Properties of Defect Initiation and Fatigue Crack Growth in Manufacturing Process of Bearing Metal (베어링메탈 제조공정에 따른 결함발생 및 피로균열 전파특성)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.35
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    • pp.3-8
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    • 2015
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step(sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased by the second step(rolling process of sintered plate ; Series B). After the third step(re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process effects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at junction between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure(I) (선체 용접부의 균열진전 및 피로수명 예측에 관한 연구(I))

  • Kim, Kyung-Su;Ito, Hisashi;Seo, Yong-Seok;Jang, Beam-Sean;Kim, Beam-Il;Kwan, Young-Bin
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.669-678
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of initiation and propagation stages. In this study, crack growth test is carried out on large scale structure test specimens and fracture mechanical analysis is performed. The fatigue lives measured from fatigue tests are compared with DNV, Matsuoka and BS 5400 S-N curve. And to predict the crack initiation life, S-N curve, corresponding to crack length 20mm at welded joint, is developed based on hot spot stress range. Also crack propagation life is calculated using crack growth equation. Consequently, computed crack propagation life is compared with experiment results.