• Title/Summary/Keyword: Crack Growth Rate

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A study on the fatigue fracture behavior of laminated composites (층상복합판재의 피로파괴거동에 관한 연구)

  • 권영준;신창균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.755-759
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    • 1988
  • Laminated Composites, SS41-Cu-SS41 plates are made by brazing bonding and hot bonding process. Fatigue repeated plane bending tests are carried out and the fracture behavior of Laminated composites, SS41-Cu-SS41 plates are compared with that of homogeneous steel, SS41plates. The following results are obtained; (1) The fatigue life of the brazing bonding plates is higher than those of SS41 plates and hot bonding plates under high stress. (2) The relations between the fatigue crack growth rate, da/dN and stress intensity factor are, da/dN=4.7*10$^{-10}$ $K^{3.20}$, for SS41 da/dN=7.8*10$^{-9}$ $K^{2.43}$, for CAH da/dN=3.6*10$^{-9}$ $K^{2.54}$, for CAB da/dN=1.58*10$^{-9}$ $K^{2.94}$ , for PAH da/dN=1.23*10$^{-9}$ $K^{2.69}$, for PAB

A Study on the Fatigue Life of Semi ADI

  • Lim, Bok-Kyu
    • Journal of Korea Foundry Society
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    • v.28 no.1
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    • pp.37-40
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    • 2008
  • 본 연구는 ADI의 기계적 성질을 개선하고자 오스테나이트화 과정에서 초기 변태온도를 $900^{\circ}C$ (${\gamma}$ 구역)에서 시작하여 $800^{\circ}C$까지(${\alpha}+{\gamma}$ 구역) 일정한 냉각제어에 의해 오스템퍼링을 한다. 여기서 Full ADI에서 생성되는 고탄소 오스테나이트 조직을 저탄소 오스테나이트로 유도하고 미세한 침상의 Full ADI조직을 연성이 높은 조대한 아공석 페라이트 조직이 생성되도록 하여 Semi ADI를 만든다. Full ADI와 Semi ADI의 기계적 성질 및 피로강도를 연구한 결과 Full ADI와 Semi ADI의 정적강도는 유사하지만, 피로강도는 Semi ADI의 기지조직의 변화에 기인하여 Full ADI보다 피로강도가 높게 나타났다. 이러한 현상은 Semi ADI의 조대한 페라이트가 균열개구 저항력이 낮아 초기에는 쉽게 개구되지만, 균열개구와 동시에 균열선단에서 큰 소성역이 발생되어 균열성장이 지연하는 효과로 판단된다.

Probabilistic Evaluation Methodology for Nuclear Components (원전 주요기기의 확률론적 평가 기법)

  • Lee, Joon-Seong;Kwak, Sang-Log;Kim, Young-Jin;Park, Youn-Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.459-464
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    • 2001
  • For major nuclear power plant components periodic inspections and integrity assessments are needed for the safety. But many flaws are undetectable due to sampling inspection. Probabilistic integrity assessment is applied to take into consideration of uncertainty and variance of input parameters arise due to material properties, applied load and undetectable flaws. This paper describes a Probabilistic Fracture Mechanics(PFM) analysis based on Monte Carlo(MC) algorithms. Taking important parameters as probabilistic variables such as fracture toughness, crack growth rate and flaw shape, failure probability of major nuclear power plant components is archived as a results of MC simulation. For the verification of these analysis, a comparison study of the PFM analysis using other commercial code, mathematical method is carried out and a good agreement was observed between those results.

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Evaluation Method of Adhesive Fracture Toughness Based on Double Cantilever Beam (DCB) Tests Including Residual Thermal Stresses

  • Yokozeki, Tomohiro;Ogasawara, Toshio
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.301-317
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    • 2008
  • The energy release rate associated with crack growth in adhesive double cantilever beam (DCB) specimens, including the effect of residual stresses, was formulated using beam theory. Because of the rotation of the asymmetric arms in the adhesive DCB specimens due to temperature change, it is necessary to correct the evaluated fracture toughness of the DCB specimens, specifically in the case of a large temperature change. This study shows that the difference between the true toughness and an apparent toughness due to the consequence of ignoring residual stresses can be calculated for a given specimen geometry and thermo-mechanical properties (e.g. coefficient of thermal expansion). The calculated difference in the energy release rates based on the present correction method is compared with that from FEM in order to verify the present correction method. The residual stress effects on the evaluation of the adhesive fracture toughness are discussed.

Fracture Mechanics Characteristics of Wheel Materials for High Speed Train (고속철도용 차륜재의 파괴 역학적 특성)

  • Kwon S.J.;Seo J.W.;Hur H.M.;Kwon S.T.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.20-23
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    • 2005
  • The service demands of railway vehicles have become severe in recent years due to a general increase in operating speeds. It is very important to evaluate the fracture mechanics characteristics with respect to high-speed train wheel. In the present study, fracture mechanics characterization tests were carried out in accordance with various wheel materials. The result shows that fracture mechanics characteristic should be considered in the design code of the wheel materials.

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Analysis of Influence Factors on Hydrogen Embrittlement of Pipe Steel according to Hydrogen Pipeline Operating Conditions (수소배관 운영 조건에 따른 배관강이 수소취성에 미치는 영향 인자 분석)

  • JONGHYUN BAEK;YUNCHAN JANG;CHEOLMAN KIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.35 no.2
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    • pp.216-229
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    • 2024
  • Pipeline steels for hydrogen transmission may cause hydrogen embrittlement due to absorption and diffusion of hydrogen through metals. Hydrogen pipes exhibited similar mechanical properties to atmospheric conditions in terms of tensile and yield strength in a hydrogen atmosphere. This paper aims to provide relevant information regarding hydrogen embrittlement in hydrogen transmission pipeline.

Calculation of Expected Life of Hydrogen Pressure Vessels by Fracture and Fatigue Mechanics assuming Semi-elliptical Cracks and Analysis of the Effect of Thickness and Radius (반타원형 균열을 가정한 파괴 및 피로역학에 의한 수소 압력용기의 예상 수명 계산과 두께와 내경이 미치는 영향 분석)

  • Kim, Jeong Hwan;Lee, Hwa Young;Lee, Min-Kyung;Lee, Jae-Hun;Lyu, Geunjun
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.53-65
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    • 2021
  • While the hydrogen refueling station is rapidly expanded and installed, the safety inspection of the hydrogen pressure vessel in the station should be very important. Of these, according to ASME, hydrogen embrittlement tests must be performed for hydrogen vessel that store hydrogen above a certain pressure. The main test method for hydrogen embrittlement inspection is to carry out fracture tests and fatigue fracture tests in a high pressure hydrogen atmosphere, which allows the durability limit of the pressure vessel to be measured and the endurable limit to be determined in the hydrogen atmosphere. In detail, the critical crack depth can be calculated by the stress intensity factor(K), and the service life can be determined by da/dN (fatigue growth rate). API579-1/ ASME FFS-1 part 9 exemplifies the calculation method according to the mode of crack-like flaws, but for various shapes such as plates and cylinders, there are about 55 modes according to the shape and location of the crack. Due to the fairly complex formula, it is not easily accessible. In this study, we will show you how to calculate fracture mechanics numerically via Excel and VBA. In addition, this was applied to analyze the effects of the thickness and inner diameter of the pressure vessel on the service life.

Study the effect of machining process and Nano Sio2 on GFRP mechanical performances

  • Afzali, Mohammad;Rostamiyan, Yasser
    • Structural Engineering and Mechanics
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    • v.76 no.2
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    • pp.175-191
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    • 2020
  • In this study, the effect of Nano silica (SiO2) on the buckling strength of the glass fiber reinforced laminates containing the machining process causes holes were investigated. The tests have been applied on two status milled and non-milled. To promote the mechanical behavior of the fiber-reinforced glass epoxy-based composites, Nano sio2 was added to the matrix to improve and gradation. Nano sio2 is chosen because of flexibility and high mechanical features; the effect of Nanoparticles on surface serenity has been studied. Thus the effect of Nanoparticles on crack growth and machining process and delamination caused by machining has been studied. We can also imply that many machining factors are essential: feed rate, thrust force, and spindle speed. Also, feed rate and spindle speed were studied in constant values, that the thrust forces were studied as the main factor caused residual stress. Moreover, entrance forces were measured by local calibrated load cells on machining devices. The results showed that the buckling load of milled laminates had been increased by about 50% with adding 2 wt% of silica in comparison with the neat damaged laminates while adding more contents caused adverse effects. Also, with a comparison of two milling tools, the cylindrical radius-end tool had less destructive effects on specimens.

Corrosive Characterisics of 12Cr Alloy Steel and Fatigue Characteristics of the Artificially Degraded 12Cr Alloy Steel (12Cr 합금강의 부식특성 및 인공열화된 12Cr합금강의 피로특성)

  • Jo, Sun-Young;Kim, Chul-Han;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.965-971
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    • 2001
  • To estimate the reliability of 12Cr alloy steel, the material of turbine blade in the steam power plant, Its corrosion susceptibility and fatigue characteristics in NaCl and Na$_2$SO$_4$solution with the difference of concentration and temperature was investigated. The polarization tests recommended in ASTM G5 standard for corrosion susceptibility in the various corrosive solutions was estimated. It showed that the higher temperature, the faster corrosion rates and corrosion rates were the fastest in 3.5 wt.% NaCl and 1M Na$_2$SO$_4$solution. From these results, the degradation conditions were determined in distilled water, 3.5 wt.% NaCl and 1M Na$_2$SO$_4$solution at room temperature, 60$\^{C}$ and 90$\^{C}$ during 3, 6 and 9 months. Its surface had a few pits for long duration. But, it was not susceptible in sulfide and chloride condition of several temperatures. If the degraded 12Cr alloy steel and non-degraded one were compared with fatigue characteristics, Any differences were not found regardless of temperature and degradation period.

Analysis of Mean Deviation in Sliding-wear-rate of Carbon Steel with Various Pearlite Volume Fractions (탄소강의 펄라이트 분율에 따른 미끄럼 마멸속도 편차 분석)

  • Kim, M.G.;Gwon, H.;Hur, H.L.;Kim, Y.-S.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.205-211
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    • 2015
  • The current investigation was performed to study sliding-wear-rate deviation (wear-rate data scatter) in carbon steels with various microstructures. Pure iron, 0.2 wt. % C steel, 0.45 wt. % C steel, and bearing steel (AISI52100) were used for the investigation. These steels possess different microstructures. Microstructures of the pure iron, two carbon steel and the bearing steel were full ferrite, ferrite + pearlite and full pearlite, respectively. Depending on the carbon content, the carbon steel had different pearlite-volume fractions. Dry sliding wear tests of the steel were conducted using a ball-on-disk wear tester at a sliding speed of 0.1 m/s using a bearing ball (AISI52100) as a counterpart. Applied load and sliding distance were 100 N and 300 m, respectively. More than three (up to twelve) tests were conducted for each steel under the same conditions, and the mean deviations in the wear rate of the steel (microstructure) were compared. The wear-rate deviation in the steel with ferrite + pearlite microstructure was higher than that with ferrite microstructure, and the deviation decreased with the increase of pearlite volume fraction. The pure iron and the bearing steel specimens showed much less deviation. The high deviation observed from the ferrite + pearlite steel was attributed to irregular subsurface-crack nucleation and growth at the interface between the two micro constituents (ferrite and pearlite) during the wear test.