• Title/Summary/Keyword: Crack Growth Initiation

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Behavior of Fatigue Crack Initiation and Propagation under Cyclic Tensile or Torsional Loading with Superimposed Static Biaxial Load (이축 정적 하중이 부가된 반복 인장 혹은 비틀림 하중하에서 균열 발생과 성장 거동)

  • Heo, Yong-Hak;Park, Hwi-Rip;Gwon, Il-Beom;Kim, Jin-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1446-1455
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    • 2000
  • Fatigue crack initiation and propagation behavior under cyclic biaxial loading has been investigated using thin-walled tubular specimen with a hole. Two types of biaxial loading system, i.e. cyclic tensile loading with super-imposed static torsional load and cyclic torsional loading with superimposed static tensile load, with various values of the biaxial loading ratio, $\tau$ s/ $\sigma$ max (or $\tau$ max/ $\sigma$s) were employed. Fatigue tests show that fatigue crack near the hole initiates and propagates at 900 and 450 direction to the longitudinal direction of the specimen under cyclic tensile and torsion loading with static biaxial stress, respectively, and the static biaxial stress doesn't have any great influence on fatigue crack initiation and growth direction. Stress analysis near the hole of the specimen shows that the crack around the hole initiates along the plane of maximum tangential stress range. Fatigue crack growth rates were evaluated as functions of equivalent stress intensity factor range, strain energy density factor range and crack tip opening displacement vector, respectively. It is shown that the biaxial mode fatigue crack growth rates can be relatively consistently predicted with these cyclic parameters.

Improvement of Fatigue Limit in Spheroidal Graphite Cast Iron with High Strength and Toughness (고강도·고인성 구상흑연주철의 피로한도의 개선)

  • Kim, M.G.;Kim, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.1
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    • pp.40-46
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the improvement of fatigue limit in annealed and austempered spheroidal graphite cast iron. Main results obtained are as follows. (1) The tensile strength(hardness) of Series C is higher than that of Series B, and fatigue limits are 245MPa in Series C, 230MPa in Series B and 195MPa in Series A, respectively. (2) The fatigue limits of Series B and Series A are mainly governed by the resistance to fatigue crack initiation. Whereas, the fatigue limit of Series C is governed by the resistance to fatigue crack initiation and growth. The defect size and the resistance to crack initiation and growth should be considered to clarify the fatigue properties in spheroidal graphite cast iron. (3) Improvement of fatigue limit by half-austempering is more reasonable than that of full-austempering treatment in multi defective materials as spheroidal graphite cast iron.

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Initiation and Growth Behavior of Small Surface Fatigue Crack in SiC Reinforced Aluminum Composite (SiC 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 진전 거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae
    • Composites Research
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    • v.22 no.3
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    • pp.74-81
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    • 2009
  • Reversed plane bending fatigue tests were conducted on SiC particle reinforced and SiC whisker reinforced aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and the causes of fracture and fracture mechanism were investigated by SEM. The relationship between da/dn and $K_{max}$ show that da/dn increases in high stress level while decrease and again increases with increasing of $K_{max}$ in low stress level for two materials.

Crack initiation and fragmentation processes in pre-cracked rock-like materials

  • Lee, Jooeun;Hong, Jung-Wuk
    • Geomechanics and Engineering
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    • v.15 no.5
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    • pp.1047-1059
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    • 2018
  • This paper focuses on the cracking and fragmentation process in rock materials containing a pair of non-parallel flaws, which are through the specimen thickness, under vertical compression. Several numerical experiments are conducted with varying flaw arrangements that affect the initiation and tensile wing cracks, shear crack growth, and crack coalescing behaviors. To obtain realistic numerical results, a parallelized peridynamics formulation coupled with a finite element method, which is able to capture arbitrarily occurring cracks, is employed. From previous studies, crack initiation and propagation of tensile wing cracks, horsetail cracks, and anti-wing cracks are well understood along with the coalescence between two parallel flaws. In this study, the coalescence behaviors, their fragmentation sequences, and the role of an x-shaped shear band in rock material containing two non-parallel flaws are discussed in detail on the basis of simulation results strongly correlated with previous experimental results. Firstly, crack initiation and propagation of tensile wing cracks and shear cracks between non-parallel flaws are investigated in time-history and then sequential coalescing behavior is analyzed. Secondly, under the effect of varying inclination angles of two non-parallel flaws and overlapping ratios between a pair of non-parallel flaws, the cracking patterns including crack coalescence, fragmentation, and x-shaped shear band are investigated. These numerical results, which are in good agreement with reported physical test results, are expected to provide insightful information of the fracture mechanism of rock with non-parallel flaws.

The Research of Fatigue-Crack Initiation and Propagation for S35C Steel (S35C강의 피로균열 발생 및 진전에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.31-36
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    • 2001
  • Surface crack growth characteristics and influence of the stress amplitude in rotary bending fatigue test were evaluated for annealed S35C steel, and than fractal dimensions of fatigue crack paths estimated using the box counting method. The following results that will be helpful to understand the fatigue crack growth mechanism were obtained. (1) Crack growth rate ds/dN and db/dN (s : half crack length at the surface crack, b : crack depth) depended on stress amplitude (${\Delta}{\sigma}/2$), stress intensity factor range (${\Delta}K_A, {\Delta}K_C$) and crack length. (2) At the effect area of 0.3 mm hole notch (s<0.5 mm) crack growth rate did not depend on these factors. (3) The fractal dimensions (D) increased with stress amplitude (${\Delta}{\sigma}/2$) but decreased with cyclic number.

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The Relationship between Fracture Toughness and Constraint Effect using Crack Tip Opening Displacement (균열선단 개구변위를 이용한 파괴인성 평가와 구속효과와의 관계)

  • Han, Min-Su;Jang, Seok-Ki;Lee, Don-Chool;Kim, Seong-Jong;Park, Jong-Seek
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.91-92
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    • 2006
  • For the CT specimen of 25.4mm thickness SS400 steel, the fracture toughness and the magnitude of constraint effect, $A_2$ on the non-linear elastoplastic fracture behaviors were experimentally estimated by crack tip opening displacement. In order to estimate constraint effect, displacement measurement position near crack front should be the existed within plastic region. But it is found that the displacement measurement positions by the ${\delta}_5$ method are in elastic region at crack growth initiation. Hence the estimate of constraint effect, $A_2$ by the ${\delta}_5$ method was not reliable.

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A study on the Fatigue Propeties of Boron Steel(AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • Lee, Jong-Hyeong;Lee, Gyeong-Mo;Yun, Seong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.174-178
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    • 2001
  • Chrome-molybden steel or chrome steel for machine structures has been shown to excellent hardenability adding boron of a small amount at low carbon steel. These days, boron steel has been used high strength bolt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consist with surface crack initiation. The specimens were tested repeatedly(9 times) under controlled load rotary bending fatigue tests. In the study, the fatigue crack initiation as well as fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture of boron steel surface(AISI 51B20).

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AE Signal Characteristic Analysis caused by Crack Growth (균열 진전에 따라 발생되는 AE신호 특성 분석)

  • Kim, W.C.;Kim, J.G.;Gu, D.S.;Kim, H.J.;Choi, B.K.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.41-46
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    • 2010
  • Acoustic emission (AE) technique is a well-known non-destructive test technique. Fatigue crack growth test was performed using SM53C to check up the AE signal occurred by crack growth, so AE system was used to detect the crack signal. Features calculated by the AE signals were analyzed to evaluate the steps divided the crack growth into three. The steps, initiation, growth and breaking, were separated by velocity of the crack growth. Time waveform and power spectrum were created by the AE signal of each one of the steps and compared. In the feature domains, it was found that AE values changed rapidly as the velocity of the crack increasing.

A Study on the Fatigue Crack Growth Behavior in Residual Stress Field of the SS41 Welding Material (SS41 용접재의 잔류응력장내에서의 피로균열 성장거동에 관한 연구)

  • Choi, Byung-Ki
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.33-38
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    • 2002
  • SS41 material is welded automatically and is investigated some effects of the welding residual stress on the growth and propagation of fatigue crack, so as to study the fatigue behaviour in the welding residual stress field. The summarized results are as follows; 1) In case of the load amplitude is constant, as the stress ration is changing to 0.1, 0.33 and 0.5 the propagation life is constant but the initiation life decreases. And than, when maximum load or minimum load is constant, s the stress ration increases the initiation life and propagation life. 2) It was shown that the fatigue crack propagation ratio da/dn was almost constant regardless of the stress ratio change at constant load amplitude and that the larger stress ratio, the slower was the fatigue crack propagation ratio. 3) The opening ratio U is influenced by $K_{max}$ but it isn't only the function of $K_{max}$ because data range is very large. 4) The fatigue life of the specimens on tensile compressive residual stress field was decreased and increased respectably more than that of the base metal.

Effect of laser shock peening and cold expansion on fatigue performance of open hole samples

  • Rubio-Gonzalez, Carlos;Gomez-Rosas, G.;Ruiz, R.;Nait, M.;Amrouche, A.
    • Structural Engineering and Mechanics
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    • v.53 no.5
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    • pp.867-880
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    • 2015
  • Mechanical fastening is still one of the main methods used for joining components. Different techniques have been applied to reduce the effect of stress concentration of notches like fastener holes. In this work we evaluate the feasibility of combining laser shock peening (LSP) and cold expansion to improve fatigue crack initiation and propagation of open hole specimens made of 6061-T6 aluminum alloy. LSP is a new and competitive technique for strengthening metals, and like cold expansion, induces a compressive residual stress field that improves fatigue, wear and corrosion resistance. For LSP treatment, a Q-switched Nd:YAG laser with infrared radiation was used. Residual stress distribution as a function of depth was determined by the contour method. Compact tension specimens with a hole at the notch tip were subjected to LSP process and cold expansion and then tested under cyclic loading with R=0.1 generating fatigue cracks on the hole surface. Fatigue crack initiation and growth is analyzed and associated with the residual stress distribution generated by both treatments. It is observed that both methods are complementary; cold expansion increases fatigue crack initiation life, while LSP reduces fatigue crack growth rate.