• Title/Summary/Keyword: Crack Friction

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Finite Element Analysis of Subsurface Multiple Horizontal Cracks Propagation in a Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이상윤;김석삼;권영두
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.373-380
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    • 2000
  • Finite element analysis is performed on the subsurface crack propagation in brittle materials due to sliding contact. The sliding contact is simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. The single crack, coplanar cracks and parallel cracks are modeled to investigate the interaction effects on the crack growth in contact fatigue. The crack location is fixed and the friction coefficients between asperity and half-space are varied to analyze the effect of surface friction on stress intensity factor for horizontal cracks. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factors. With a coplanar crack, the stress intensity factor was increased. However, with a parallel crack, the stress intensity factor was decreased. These results indicate that the interaction of a coplanar crack increases fatigue crack propagation, whereas that of a parallel crack decreases it.

Marco and Microscopic Observations of Fatigue Crack Growth in Friction Stir Welded 7075-T651 Aluminum Alloy Plates (마찰교반용접된 7075-T651 알루미늄 판재의 피로균열전파의 거시적 및 미시적 관찰)

  • Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.62-69
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    • 2014
  • In this paper, in order to investigate the effects of marco and microscopic observations of fatigue crack growth in friction stir welded (FSWed) 7075-T651 aluminum alloy plates, fatigue crack growth tests were performed under constant amplitude loading condition at room temperature with three different pre-cack locations, namely base metal (BM-CL) and two kinds of pre-crack locations in welded joints, weld metal (WM-CL) and heat affected zone (HAZ-CL) specimens. The fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy plates were discussed based on the marco and microscopic fractographic observations. The marcoscopic aspects of surface crack growth path for BM-CL and HAZ-CL specimens indicate relatively straight lines, however, the crack growth paths of WM-CL specimens grow first straight and by followed toward the TMAZ and HAZ. The microscopic aspects of fatigue fracture for BM-CL and HAZ-CL specimens indicate typical fatigue striation, but WM-CL showed intergranular fracture pattern by micro structural changes of FSW process.

J-integral for subsurface crack in circular plate with inner hole under rolling and sliding contact (구름 및 미끄럼 접촉하의 중공원판의 표면하층균열에 대한 J-적분)

  • Lee, Kang-Yong;Kim, June-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1149-1155
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    • 1997
  • J-integral for a subsurface horizontal crack in a circular plate with an inner hole under rolling line contact is evaluated according to loading positions with various load conditions, crack length and crack location. Two-dimensional crack is modeled, and the relation between Tresca stress for uncracked model and J-integral is discussed. The loading location which gives the maximum J-integral depends on load condition and crack location, and the presence of friction force increases Tresca stress and J-integral near the surface. Regardless of friction force, crack location that gives maximum J-integral is the same as that of maximum Tresca stress in an uncracked model, and the value of J-integral is propotional to crack length. It is also showed that the variation of an inner radius of a disk does not effect J-integral value.

Analysis and Propagation Behavior of Dissimilar Friction Welded Materials for Fatigue Crack in around Interface (이종마찰압접 계면근방에서의 피로균열의 전파거동 및 해석)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.140-145
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    • 1998
  • In this study, analysis for fatigue crack propagation behavior of interface and aroud interface under rotary bending stress. Though K values are nearly the same in around interface by BEM 2-D, fatigue crack propagated H.A.Z. Around Interface crack propagation speed is m=0.678 in H.A.Z by Paris' law. In this case(friction welded materials: STS304, SM15C), fatigue crack growth is considered SM15C metal microstructure and elastic flow from this result. Result is more metal microstructute dependence than stress dependence by analysis (BEM 3-D, BEM 2-D) and fatigue crack propagation

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Effect of Specimen Orientation on Fatigue Crack Growth Behavior in Friction Stir Welded Al7075-T651 Joints (마찰교반용접된 Al7075-T651 용접부의 피로균열전파 거동에 미치는 시험편 채취방향의 영향)

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1317-1323
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    • 2014
  • The aim of this paper is to investigate the effects of crack orientation on fatigue crack growth behavior in friction stir welded (FSWed) Al 7075-T651. Fatigue crack growth testing was conducted on compact tension (CT) specimens machined from the friction stir welds and the base metal under constant stress intensity factor range control. Tests were performed with the crack propagating nominally perpendicular to the weld line (termed the TL specimen) and the crack propagating in a parallel direction of the weld line (termed the LT specimen), and with three different constant stress intensity factor ranges. Both these specimen orientations were found to have a considerable effect on the fatigue crack growth behavior. Paris's law was adopted for the analysis of experimental results; the exponent m of the WM-LT specimen was determined to be 3.56, which was the largest value in this experimental conditions.

Behavior of Fatigue Crack at Interface and Around Interface for friction Welded Dissimilar Materials (이종마찰압접재의 접합계면 및 계면근방에서의 피로균열거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.287-292
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    • 1998
  • In this study behavior of fatigue crack and fatigue fracture is observed under rotary bending fatigue testing in friction welded dissimilar materials. Fatigue fracture most occurred in SM15C heat affected zone around Interface. In case of fatigue test, stress is reduced the position of fracture gradually moves to the welded Interface. Micro crack of heat affected zone surface on SM15C is observed at any different stress.

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Finite Element Analysis of the Inclined Subsurface Cracks in a Homogeneous Body Under a Moving Compressive Load

  • Lee, Kyung-Sick;Chung, Gyu-Sung
    • KSTLE International Journal
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    • v.5 no.1
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    • pp.7-13
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    • 2004
  • The inclined subsurface cracks in a homogeneous body subjected to a moving compressive load is analyzed with the finite element method (FEM) considering friction on the crack surface. The stress intensity factors for the inclined subsurface cracks are evaluated numerically for various cases such as different inclined angles and changes in the coefficient of friction. The effects of the inclined angle and the coefficient of friction on the stress intensity factor are discussed. The difference between the behaviors of the parallel subsurface crack and those of the inclined subsurface crack is also examined.

Spatial Randomness of Fatigue Crack Growth Rate in Friction Stir Welded 7075-T651 Aluminum Alloy Welded Joints (Case of LT Orientation Specimen) (마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파율의 공간적 불규칙성 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1109-1116
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    • 2013
  • This study aims to investigate the spatial randomness of fatigue crack growth rate for the friction stir welded (FSWed) 7075-T651 aluminum alloy joints. Our previous fatigue crack growth test data are adopted in this investigation. To clearly understand the spatial randomness of fatigue crack growth rate, fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control testing. The experimental data were analyzed for two different materials-base metal (BM) and weld metal (WM)-to investigate the effects of spatial randomness of fatigue crack growth rate and material properties, the friction stir welded (FSWed) 7075-T651 aluminum alloy joints, namely weld metal (WM) and base metal (BM). The results showed that the variability, as evaluated by Weibull statistical analysis, of the WM is higher than that of the BM.

A Study on the Wear of Rail by Fracture Mechanics (파괴역학을 이용한 차륜과 레일의 마모에 관한 연구)

  • 구병춘
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.315-322
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    • 1998
  • A two dimensional elasto-plastic finite element program taking into account contact between crack surfaces if developed in order to analyze subsurface cracking in rolling contact. But the friction between upper and lower surface of the crack is not considered. Under the assumptions of small deformation and small displacement, the incremental theory of plasticity is used to describe plastic deformation. J-integral is computed as the applied Hertzian load slides over the surface with friction. J-integral is correlated with wear rate of the rail. The propagation rate of the right tip of the surface crack is fast by 45% than that of the left side.

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Shear-Friction Truss Model for Reinforced Concrete Beams (철근콘크리트 보의 전단마찰모델)

  • 홍성걸;하태훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.873-878
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    • 2001
  • This Paper Presents a new model, called the “shear-friction truss model,” for slender reinforced concrete beams to derive a clear and simple equation for their ultimate shear strength. In this model, a portion of the shear strength is provided by shear reinforcement as in the traditional truss model, and the remainder by the shear-friction mechanism. Friction resistance is derived considering both geometrical configuration of the rough crack surface and material Properties. The inclined angle of diagonal strut in the traditional truss model is modified to satisfy the state of balanced failure, when both stirrups and longitudinal reinforcement yield simultaneously. The vertical component of friction resistance is added to the modified truss model to form the shear-friction truss model. Test results from published literatures are used to find the effective coefficient of concrete strength in resisting shear on inclined crack surfaces.

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