• Title/Summary/Keyword: Crack Examination

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Development of Multi-channel Eddy Current System for Inspection of Press Rolls (압연롤 검사를 위한 다중 센서 와전류 탐상 검사 시스템 개발)

  • Lee, Jae-Ho;Park, Tae-Sung;Park, Ik-Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.306-312
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    • 2017
  • Press rolls are constantly exposed to physical and heat stresses on their surface and are prone to crack, bruise, and spall if the accumulated stress goes beyond the critical point. Such surface phenomenon can cause them to lose their functionality and eventually lead to a halted production line. Eddy current testing can be considered a useful method to investigate the surface of the roll. The method involves the application of a high intensity magnetic field onto the surface of the roll, and thereby finding any early stage of possible defects. When the method was applied for roll inspection, the cross section of the sensor was regulated as per the overall testing speed. A smaller cross sectional area implied a better resolution but a longer testing time. In this paper, a convenient method to increase both overall system resolution and inspection speed of eddy current roll inspection is suggested by using a devised array sensor structure.

Root Cause Analysis on the Steam Turbine Blade Damage of the Combined Cycle Power Plant (복합화력발전소 증기터빈 동익 손상 원인분석)

  • Kang, M.S.;Kim, K.Y.;Yun, W.N.;Lee, W.K.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.57-63
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    • 2008
  • The last stage blade of the low pressure steam turbine remarkably affects turbine plant performance and availability Turbine manufacturers are continuously developing the low pressure last stage blades using the latest technology in order to achieve higher reliability and improved efficiency. They tend to lengthen the last stage blade and apply shrouds at the blades to enhance turbine efficiency. The long blades increase the blade tip circumferential speed and water droplet erosion at shroud is anticipated. Parts of integral shrouds of the last stage 40 inch blades were cracked and liberated recently in a combined cycle power plant. In order to analyze the root cause of the last stage blades shroud cracks, we investigated operational history, heat balance diagram, damaged blades shape, fractured surface of damaged blades, microstructure examination and design data, etc. Root causes were analyzed as the improper material and design of the blade. Notches induced by erosion and blade shroud were failed eventually by high cycle fatigue. This paper describes the root cause analysis and countermeasures for the steam turbine last stage blade shroud cracks of the combined cycle power plant.

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Fracture Mechanism of Gas Turbine Compressor Blades in a Combined Cycle Power Plant (복합화력발전소 가스터빈 압축기 블레이드에 대한 손상원인 고찰)

  • Yang, Kyeong-Hyeon;Song, Oh-Seop;Cho, Cheul-Whan;Yun, Wan-No;Jung, Nam-Geun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.11
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    • pp.1025-1032
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    • 2010
  • Gas turbine compressor blades used in a combined cycle power plant are possibly damaged and fractured during their operation. There are two possible causes of the failure of compressor blades; one is a defect of material quality which can be detected through some microscopic inspections for the fracture section, the other is high cycle fatigue problem caused by vibration and can be diagnosed by carrying out dynamic characteristics analysis for the blades. In this paper, in order to determine the cause of the failure of compressor blades in a combined cycle power plant, examination of the fracture section and the propagation mechanism of the crack via stress analysis are performed. Dynamic characteristics analysis via FRF estimation is also performed to identify the cause of failure.

Preliminary Round Robin Test(RRT) for Program for the Inspection of Nickel Alloy Components(PINC) - Reactor Vessel Head Penetration (RVHP) -

  • Kim, Kyung-Cho;Kang, Sung-Sik;Shin, Ho-Sang;Song, Myung-Ho;Chung, Hae-Dong;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.256-263
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    • 2009
  • After several PWSCCs were found in Bugey(France), Ringhals(Sweden), Tihange(Belgium), Oconee, Arkansas, Crystal Fever, Davis-Basse, VC Summer(U.S.A.), Thuruga(Japan), USNRC and PNNL started the research on PWSCC, that is, the PINC project. USNRC required KINS to participate in the PINC project in May 2005. KINS organized the Korean consortium at March 2006 and Pre-RRT for RVHP were performed for the preparation of PINC RRT. Through these preliminary RRT, Korea NDE teams can learn and develop the detection and sizing technique for RVHP dissimilar metal weld. These techniques are now being prepared in Korea and need to be utilized for the In-service inspection of the RVHP and BMI of Korea Nuclear Power Plants. PINC RRT mock-ups will be helpful to training.

Case Study on Failure of Rock Slope Caused by Filling Material of Clay (점토 충전물에 의한 암반사면 파괴사례 연구)

  • Kim, Yong-Jun;Lee, Young-Huy;Kim, Sun-Ki;Kim, Ju-Hwa
    • Tunnel and Underground Space
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    • v.16 no.5 s.64
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    • pp.368-376
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    • 2006
  • After heavy rainfall, It was occurred massive plane failure along bedding plane of shale in the center of rock slope. It was observed filling material and trace of underground water leakage around of the slope. We tried to find the cause for slope failure, and the result of examination showed that primary factors of the failure were low shear strength of clay filling material and water pressure formed within tension crack existed in the top of the slope. In this research, in order to examine the features of shear strength of filled rock joint, shear test of filled rock joint was conducted using of artificial filling material such as sand and clay..Also we made an investigation into the characteristics of shear strength with different thickness of filling materials.

Safety Regulation of Enhanced In-Service Inspection(ISI) in Nuclear Power Plant (원자력발전소 강화 가동중검사 안전규제)

  • Shin, Ho-Sang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.380-385
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    • 2010
  • The integrity of components and piping of operating nuclear power plants has been identified by in-service inspection(ISI) requirements and activities commensurate with standards and codes such as KEPIC MI or ASME Code Section XI. However, the other various degradation mechanisms not considered during design stage of nuclear power plants have been checked by enhanced ISI. The requirements of enhanced ISI have been voluntarily developed by the industry itself or strickly issued by regulatory body. Even though the requirements were developed by the industry, they should be reviewed by regulatory body for their application in nuclear power plants. The enhanced ISI activities and requirements of non-destructive examination(NDE) which reflect the degradation issues in nuclear power industry will be primarily discussed in this paper.

A case study on stability and reinforcement method of cut slope at quarry (채석장 사면의 안정성 검토 및 보강대책에 관한 사례 연구)

  • Park, Choon-Sik;Choi, Jun-Sam;Seo, Hyo-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.677-685
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    • 2009
  • From the result of precise field investigation and stability examination for the cut slope, following results were acquired. 1. The cause of the cut slope collapse seems that it came from complex actions such as the weathering rock itself, existing fault zone and crack from excessive blasting. 2. As a result of analysis, it is appeared that the cut slope can be in danger of plane destruction. 3. The reinforcement force is decided by the result of limit equilibrium analysis. 4. For reinforcement the method after relaxing the slope was judged as the most proper method to the cut slope as comparing/analyzing Rock Anchor, Rock Bolt and method after relaxing the slope.

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Case Study on Failure of Rock Slope Caused by Filling Material Formed along the Bedding Plane of Sedimentary Rock (퇴적암의 층리면을 따라 형성된 충전물에 의한 암반사면 붕괴사례)

  • Kim, Yong-Jun;Lee, Young-Huy;Lee, Jong-Sung;Kim, Wu-Jun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.10a
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    • pp.256-267
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    • 2006
  • After heavy rainfall, It was occurred massive plane failure along bedding plane of shale in the center of rock slope. It was observed filling material and trace of underground water leakage around of the slope. We tried to find the cause for slope failure, and the result of examination showed that primary factors of the failure were low shear strength of clay filling material and water pressure farmed within tension crack existed in the top of the slope. In this research, in order to examine the features of shear strength of filled rock joint, shear test of filled rock joint was conducted using of artificial filling material such as sand and clay. Also we made an investigation into the characteristics of shear strength with different thickness of filling materials.

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DETERMINISTIC EVALUATION OF DELAYED HYDRIDE CRACKING BEHAVIORS IN PHWR PRESSURE TUBES

  • Oh, Young-Jin;Chang, Yoon-Suk
    • Nuclear Engineering and Technology
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    • v.45 no.2
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    • pp.265-276
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    • 2013
  • Pressure tubes made of Zr-2.5 wt% Nb alloy are important components consisting reactor coolant pressure boundary of a pressurized heavy water reactor, in which unanticipated through-wall cracks and rupture may occur due to a delayed hydride cracking (DHC). The Canadian Standards Association has provided deterministic and probabilistic structural integrity evaluation procedures to protect pressure tubes against DHC. However, intuitive understanding and subsequent assessment of flaw behaviors are still insufficient due to complex degradation mechanisms and diverse influential parameters of DHC compared with those of stress corrosion cracking and fatigue crack growth phenomena. In the present study, a deterministic flaw assessment program was developed and applied for systematic integrity assessment of the pressure tubes. Based on the examination results dealing with effects of flaw shapes, pressure tube dimensional changes, hydrogen concentrations of pressure tubes and plant operation scenarios, a simple and rough method for effective cooldown operation was proposed to minimize DHC risks. The developed deterministic assessment program for pressure tubes can be used to derive further technical bases for probabilistic damage frequency assessment.

A Study on the Superstructure System Analysis of Underground Parting Lot in Apartment. (공동주택 지하주차장 상부구조 형식 분석연구)

  • Lim, Nam-Gi;Song, Hee-Won;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.2
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    • pp.149-156
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    • 2003
  • The purpose of this study was to find out the most reasonable design in the superstructure of an underground parking lot which needs to be considered with the economic efficiency being influenced on the subdivision price, construction duration, workability and the maintenance of crack and leakage status of apartment house. In this research, we've evaluated the fitness for the superstructure of an underground parking lot by examination of construction constraint, which was based on the calculated data of structural design and quantity survey. The results of this study are summarized as follows. 1. The system of the absent structure of beam is proper structure for economic efficiency, construction duration and workability, but it is disadvantageous at the side of maintenance efficiency because of the many part of large slab. In the opposite direction, the establishing structure of beam has the advantages of structural stability except economic efficiency, construction duration and workability 2. It's required a proper selection for the views being contrary to each other which the owners considers good quality, on the other hand, the contractors consider construction duration and workability. 3. In making a selection for the superstructure of an underground parking lot, we have concluded that it is the most important to choose the proper structure for the demanded performance by contrasting with two system. (2Bay or 3Bay)