• 제목/요약/키워드: Crack Closure Effective Stress Intensity Range

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7075-T651 AI 합금에 있어서 물리적 미소 표면 피로균열 성장거동에 관한 연구 (A Study on Physically small Surface Fatigue Crack Growth Behavior in 7075-T651 Aluminum Alloy)

  • 신용승;서성원;유헌일
    • 한국정밀공학회지
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    • 제9권1호
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    • pp.106-117
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    • 1992
  • In this study, the propagation behaviour and the closure phenomena of physically small surface cracks were investigated by the techinque of the Kikukawa-unloading elastic compliance method using a back face strain gage. The surface cracks initiated and propagated from notched specimens under constant amplitude bending load. The crack shape (aspect ratio) with approximately semi-circular at the early stage was changed to semi-elliptical as the cracks grew larger. The crack depth (a) could be expressed uniquenly by the crack length (c). The dependence of the crack propagation rate on the stress ratio R was strongly related in the lower ${\Delta}K$ range. The deceleration of the surface crack propagation rate was prominent in lower R during the crack length was small. When the propagation rate was rearranged with the effective stress intensity factor range ${\Delta}$K_{eff} the dependence of the crack propagation rate on the stress ratio R was found to be diminshed. These were caused by the crack closure phenomena that was most prominent at the lower propagation rate. The mechanism of crack closure phenomena was dominated by the plasticity-induced mechanism.

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7075-T6Al 합금에 있어서 변동하중진폭 하에서의 피로균열성장거동 (Fatigue Crack Growth Behavior of 7075-T6Al Alloy under Simple Stepped Variable Amplitude Loading Conditions)

  • 신용승
    • 한국생산제조학회지
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    • 제6권4호
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    • pp.80-88
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    • 1997
  • An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

7075-T651 Al合金의 表面균열進展에 미치는 應力比의 影響 (The Effect of Stress Ratio on the Surface Crack Growth Behavior in 7075-T651 Aluminum Alloy)

  • 박영조;김정규;신용승;김성민
    • 대한기계학회논문집
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    • 제10권1호
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    • pp.62-69
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    • 1986
  • 본 연구에서는 표면균열의 전파거동에 관한 연구의 일환으로 경량화재료 로서 항공기 구조용으로 널리 사용되고 있는 7075-T651 알루미늄합금을 준비하고 제하탄성 compliance법을 이용하여 표면 및 깊이 방향의 균열진전거동의 특성을 밝히고져 한다.

하중진폭이 작은 인장과대 하중의 균열성장 거동 (Crack Growth Behavior of Tensile Overload for Small Load Amplitude)

  • 유헌일
    • 한국생산제조학회지
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    • 제7권2호
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    • pp.54-61
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    • 1998
  • This paper examines the crack growth behavior of 7075-T651 aluminum alloy for small tensile overload under high-low block loading condition. The cantilever beam type specimen with a chevron notch is used in this study. The crack growth and closure are investigated by compliance method. The applied initial stress ratios are R=-0.5 R=0.0 and R=0.25 Crack length, effective stress intensity factor range, ratio of effective stress intensity factor range and crack growth rate etc, are inspected with fracture mechanics estimate.

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고-저블럭 응력비에서 하중진폭이 작은 인장과대 하중의 균열성장 거동 (Crack Growth Behavior of Tensile Overload for Small Load Amplitude at High-Low Block Stress Ratio)

  • 김엽래
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.120-126
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    • 1997
  • This paper examines the crack growth behavior of 7075-T651 aluminum alloy under high-low block loading condition. The cantilever beam type specimen with a chevron notch is used in this study. The crack growth and closure are investgated by compliance method. The applied initial stress ratios are R=-0.5, R=0.0 and R=0.25 Crack length($\alpha$), effective stress intensity factor range(ΔKeff), ratio of effective stress intensity factor range(U) and crack growth rate(d$\alpha$/dN) etc. are inspected fracture mechanics estimate.

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고강도 알루미늄에서의 균열닫힘이 미소 피로균열의 전파거동에 미치는 영향 (Crack Closure Effects on Small Fatigue Crack Growth Behavior in High Strength Aluminum)

  • 이현우
    • 한국정밀공학회지
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    • 제7권4호
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    • pp.55-64
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    • 1990
  • The fatigue crack growth behavior of physically-short cracks(0.2${\Delta}K$ with $da/dN<1{\times}10^{-7}m/cycle$. The transition crack lengths where similtude with ${\Delta}K$ existed was between 1 and 2mm. The effective stress intensity factor range based on COD measurements gave better correlation between the physically-short and long cracks. Thus it can be considered that the crack closure effect is one of the main factors which causes the differences between these two cracks.

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측면홈 시험편을 이용한 평면 변형률 피로 균열 진전에 관한 연구 (Investigation of Plane Strain Fatigue Crack Growth Behavior by Using Side-Grooved Specimens)

  • 김종한;송지호
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.63-69
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    • 1992
  • 본 연구에서는 특히 앞서 지적한 표면균열의 진전거동에 관한 연구와도 관련 하여 측면홈을 가진 중앙관통균열(side-grooved center cracked tension) 시험편에 대 해 피로균열 진전실험을 수행하고, 평면변형률 조건의 만족여부 및 응력강도계수 평가 방법에 관하여 검토하여 비교적 새로운 결과를 얻었으므로 여기에 보고하고자 한다.

랜덤하중하의 피로균열진전 데이터를 이용한 ${\Delta}K_{eff}$ 평가법의 정량적 평가 (A Quantitative Evaluation of ${\Delta}K_{eff}$ Estimation Methods Based on Random Loading Crack Growth Data.)

  • 구자석;송지호;강재윤
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.208-213
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    • 2004
  • Methods for estimation of the effective stress intensity factor range (${\Delta}K_{eff}$) are evaluated for narrow and wide band random loading crack growth test data of 2024-T351 aluminum alloy. Three methods of determining $K_{op}$, visual measurement, ASTM offset compliance method, and the neural network method proposed by Kang and Song, and three methods of estimating ${\Delta}K_{eff}$, conventional, the 2/PI0 and 2/PI methods proposed by Donald and Paris, are compared in a quantitative manner by using the results of fatigue crack growth life prediction under random loading. For all $K_{op}$ determination methods discussed, the 2/PI0 and 2/PI methods of estimating ${\Delta}K_{eff}$ provide better results than conventional method for narrow and wide band random loading data.

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순수 티타늄 판재의 피로균열 전파거동에 관한 연구 (A Study on Fatigue Crack Propagation Behavior with Pure-Ti Plate)

  • 오세욱;김태형;김득진;임만배
    • 한국해양공학회지
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    • 제9권1호
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    • pp.92-100
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    • 1995
  • The effect of different anisotropy and stress ratio on fatigue crack propagation behavior was investigated under various stress ratio(R=-0.4, -0.2, 0.2, 0.2, 0.4) using pure titanium sheet used in aerospace, chemical and food industry. The rack closure behavior under constant load amplitude fatigue crack propagation test was examined. Fatigue crack propagation rate da/dN was estimated in terms of effective stress intensity factor range, $\Delta$K$_{eff}$, regardless of various stress ratio but was influenced by anisotropy. Also, it was found that the effect of anisotropy was considerably decreased but still not negligible when he da/dN was evaluated by a conventional parameter, $\Delta$$K_{eff}$/E and when the modified da/dN.$\sqrt{\varepsilon}_f$ was evaluated by $\Delta$$K_{eff}$/E. On the other hand, da/dN could be evaluated uniquely by effective new parameter, $\Delta$K$_{eff}$/$sigma_{ys}$, regardless of anisotropy, as int he following equation da/dN=C''[\frac{{\Delta}K_{eff}}{{\sigma}_{ys}}]^{n''}. And effective stress intensity factor range ratio, U was estimated by the following equation with respect to the ratio of reversed plastic zone size, $\Delta r_{p}$ to monotonic plastic zone size, $r_p$ regardless of stress ratio and anisotropy. U=-4.45$(\Delta r_{p}/r_{p})^{2}$+4.1$(\Delta r_{p}/r_{p})$+0.245_{p})$+0.245

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A Comparative Evaluation of $K_{op}$ Determination and $\Delta{K}_{eff}$ Estimation Methods

  • Kang, Jae-Youn;Song, Ji-Ho;Koo, Ja-Suk;Park, Byung-Ik
    • Journal of Mechanical Science and Technology
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    • 제18권6호
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    • pp.961-971
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    • 2004
  • Methods for determination of the crack opening stress intensity factor ($K_{op}$) and for estimation of the effective stress intensity factor range ($\Delta{K}_{eff}$) are evaluated for crack growth test data of aluminum alloys. Three methods of determining $K_{op}$, visual measurement, ASTM offset compliance method, and the neural network method proposed by Kang and Song, and three methods of estimating $\Delta{K}_{eff}$, conventional, the 2/PIO and 2/PI methods proposed by Donald and Paris, are compared in a quantitative manner by using evaluation criteria. For all $K_{op}$ determination methods discussed, the 2/PI method of estimating $\Delta{K}_{eff}$ provides good results. The neural network method of determining $K_{op}$ provides good correlation of crack growth data. It is recommended to use 2/PI estimation with the neural $K_{op}$ determination method. The ASTM offset method used in conjunction with 2/PI estimation shows a possibility of successful application. It is desired to improve the ASTM method.