• Title/Summary/Keyword: Cost of Failure Cost

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An Experimental Study on Optimizing for Tandem Gas Metal Arc Welding Process (탄뎀 가스메탈아크 용접공정의 최적화에 관한 실험적 연구)

  • Lee, Jongpyo;Kim, Illsoo;Lee, Jihye;Park, Minho;Kim, Youngsoo;Park, Cheolkyun
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.22-28
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    • 2014
  • To enhance productivity and provide high quality production material in a GMA welding process, weld quality, productivity and cost reduction affects the number of process variables. In addition, a reliable welding process and conditions must be implemented to reduce weld structure failure. In various industries the welding process mathematical model is not fully formulated for the process parameter and on the welding conditions, therefore only partial variables can be predicted. The research investigates the interaction between the welding parameters (welding speed, distance between electrodes, and flow rate of shielding gas) and bead geometry for predicting the weld bead geometry (bead width, bead height). Taguchi techniques are applied to bead shape to develope curve equation for predicting the optimized process parameters and quality characteristics by analyzing the S/N ratio. The experimental results and measured error is within the range of 10% presenting satisfactory accuracy. The curve equation was developed in such a way that you can predict the bead geometry of constructed machinery that can be used for making tandem welding process.

Wavelet Based Matching Pursuit Method for Interpolation of Seismic Trace with Spatial Aliasing (공간적인 알리아싱을 포함한 탄성파 트레이스의 내삽을 위한 요소파 기반의 Matching Pursuit 기법)

  • Choi, Jihun;Byun, Joongmoo;Seol, Soon Jee
    • Geophysics and Geophysical Exploration
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    • v.17 no.2
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    • pp.88-94
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    • 2014
  • Due to mechanical failure or geographical accessibility, the seismic data can be partially missed. In addition, it can be coarsely sampled such as crossline of the marine streamer data. This seismic data that irregular sampled and spatial aliased may cause problems during seismic data processing. Accurate and efficient interpolation method can solve this problem. Futhermore, interpolation can save the acquisition cost and time by reducing the number of shots and receivers. Among various interpolation methods, the Matching Pursuit method can be applied to any sampling type which is regular or irregular. However, in case of using sinusoidal basis function, this method has a limitation in spatial aliasing. Therefore, in this study, we have developed wavelet based Matching Pursuit method that uses wavelet instead of sinusoidal function for the improvement of dealiasing performance. In addition, we have improved interpolation speed by using inner product instead of L-2 norm.

Development of SSPA-based X-band Transmitter with Graceful Degradation (점진적 성능저하 기능을 가지는 X-대역 SSPA 송신장치 개발)

  • Song, Hyeong-Min;Kim, Ji-Deok;Kang, Hyun-Chul;Song, Jae-Gyeong;Park, Chul-Soon;Rhee, Kye-Jin;Lee, Choung-Hyun;Kim, Dong-Gil
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.5
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    • pp.853-862
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    • 2019
  • In this paper, we designed a 4.5kW X-band SSPA transmitter to replace the TWTA search radar transmitter with low MTBF and high maintenance cost. The transmitter is designed for the performance of over 520W average transmission output and 4.0kW maximum transmission output. In particular, by implementing a graceful degradation, it is designed to maintain better performance than conventional TWTA transmitter up to 40% (13 assembly modules) failure level of 200W power amplifier assembly. Through an experiment on the effective range of X-band, the performance of proposed transmitter verified the values of the maximum transmission output 6.1kW, spurious output 69.16dBc, RF pulse rising time 15.2ns and RF pulse falling time 16.3ns. The experiment confirmed the change of output power according to the graceful degradation due to fault injection.

Suction Penetration Review of Circular Steel Pipes by Field Test (현장 실험을 통한 원형강관 석션관입성 검토)

  • Kim, Hyun-Joo;Choi, Jin-O
    • Journal of the Korean Geotechnical Society
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    • v.36 no.12
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    • pp.35-43
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    • 2020
  • Currently, cofferdams of circular cross section are widely applied as temporary facilities for the installation of bridge foundations in river/sea bridge construction in Korea. Existing caisson, sheet pile, and cell type cofferdam are widely used, but these methods take a lot of time and cost for installation and dismantling. In the case of the existing sheet pile construction method, attention is needed to secure internal and external stability because of the damage to the sheet pile due to ground penetration and difficulty in connecting element members. In this study, penetration design of circular steel pipes using suction pressure was performed on the soft ground of the west coast, and it was confirmed that penetration construction using suction pressure was possible through field tests. It was confirmed that applying the ground analysis results using the cone penetration test (CPT) to the design rather than the standard penetration test (N value) results more similar to the field test results. In addition, it was confirmed that local failure of the inside of the cofferdam was induced when a suction pressure higher than the upper limit suction pressure was applied in the silty sand.

Designing a system to defend against RDDoS attacks based on traffic measurement criteria after sending warning alerts to administrators (관리자에게 경고 알림을 보낸 후 트래픽 측정을 기준으로 RDDoS 공격을 방어하는 시스템 설계)

  • Cha Yeansoo;Kim Wantae
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.20 no.1
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    • pp.109-118
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    • 2024
  • Recently, a social issue has arisen involving RDDoS attacks following the sending of threatening emails to security administrators of companies and institutions. According to a report published by the Korea Internet & Security Agency and the Ministry of Science and ICT, survey results indicate that DDoS attacks are increasing. However, the top response in the survey highlighted the difficulty in countering DDoS attacks due to issues related to security personnel and costs. In responding to DDoS attacks, administrators typically detect anomalies through traffic monitoring, utilizing security equipment and programs to identify and block attacks. They also respond by employing DDoS mitigation solutions offered by external security firms. However, a challenge arises from the initial failure in early response to DDoS attacks, leading to frequent use of detection and mitigation measures. This issue, compounded by increased costs, poses a problem in effectively countering DDoS attacks. In this paper, we propose a system that creates detection rules, periodically collects traffic using mail detection and IDS, notifies administrators when rules match, and Based on predefined threshold, we use IPS to block traffic or DDoS mitigation. In the absence of DDoS mitigation, the system sends urgent notifications to administrators and suggests that you apply for and use of a cyber shelter or DDoS mitigation. Based on this, the implementation showed that network traffic was reduced from 400 Mbps to 100 Mbps, enabling DDoS response. Additionally, due to the time and expense involved in modifying detection and blocking rules, it is anticipated that future research could address cost-saving through reduced usage of DDoS mitigation by utilizing artificial intelligence for rule creation and modification, or by generating rules in new ways.

An Application Study of Six Sigma in Clinical Chemistry (6 시그마의 적용에 대한 연구)

  • Chang, Sang Wu;Kim, Nam Yong;Choi, Ho Sung;Park, Yong Won;Chu, Kyung Bok;Yun, Kyeun Young
    • Korean Journal of Clinical Laboratory Science
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    • v.36 no.2
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    • pp.121-126
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    • 2004
  • The primary goal of six sigma is to improve patient satisfaction, and thereby profitability, by reducing and eliminating defects. Defects may be related to any aspect of customer satisfaction: high product quality, schedule adherence, cost minimization, process capability indices, defects per unit, and yield. Many six sigma metrics can be mathematically related to the others. Literally, six means six standard deviations from the mean or median value. As applied to quality metrics, the term indicates that failures are at least six standard deviations from the mean or norm. This would mean about 3.4 failures per million opportunities for failure. The objective of six sigma quality is to reduce process output variation so that on a long term basis, which is the customer's aggregate experience with our process over time, this will result in no more than 3.4 defect Parts Per Million(PPM) opportunities (or 3.4 Defects Per Million Opportunities. For a process with only one specification limit (upper or lower), this results in six process standard deviations between the mean of the process and the customer's specification limit (hence, 6 Sigma). The results of applicative six sigma experiment studied on 18 items TP, ALB, T.B, ALP, AST, ALT, CL, CK, LD, K, Na, CRE, BUN, T.C, GLU, AML, CA tests in clinical chemistry were follows. Assessment of process performance fits within six sigma tolerance limits were TP, ALB, T.B, ALP, AST, ALT, CL, CK, LD, K, Na, CRE, BUN, T.C, GLU, AML, CA with 72.2%, items that fit within five sigma limits were total bilirubin, chloride and sodium were 3 sigma. We were sure that the goal of six sigma would reduce test variation in the process.

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Customer Barcode Support System for the Cost Saving of Mail Items (우편물 처리원가 절감을 위한 고객 바코드 지원 시스템)

  • Hwang, Jae-Gak;Park, Moon-Sung;Song, Jae-Gwan;Woo, Dong-Chin
    • The Transactions of the Korea Information Processing Society
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    • v.6 no.10
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    • pp.2563-2573
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    • 1999
  • In most mail automatic processing centers, after facing and canceling, letter mails are passed through an Optical Character Recognition/Barcode Sorter(OCR/BS) to read the postal code and 3 of 5 fluorescent (luminescent) barcode is applied. Normally, 31%∼35% of this mails are rejected. The main reasons for reading failures are poor printing quality of addresses and barcodes, script printing, writing in a cursive hand, variety fonts, and failure to locate the address. Our goal is to provide mailer with top quality service and customer barcode service as we move toward 100% barcoding automation of letter mail. In this paper, we propose a method of printing 3 of 5 customer barcode, postal code management, and detection of postal code based on postal address for increase the performance of automatic processing system in mail items. Using postal code generating rules, which are automatically extracted from postal addresses and address numbers, creates postal codes. The customer barcode support system is implemented by C++ language and runs on IBM PC under Windows 95.

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Analysis of Performance Influencing Factor in Chemical Process Industry : A Practical Application (석유화학 산업에서의 수행영향인자 및 근본원인 분석 결과)

  • Yu, Kwang-Soo;Kim, Eun-Jung;Kim, Yong-Soo
    • Journal of the Korean Institute of Gas
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    • v.11 no.2 s.35
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    • pp.60-64
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    • 2007
  • Chemical Process industry in Korea has over 30 year's of history and is likely to face potential incidents. The traditional risk analysis and control system in Chemical Process industry focuses on mechanical defects, overlooking the human performance control. Although development of automation technology and controlling technology was necessary, human decision factor is essential to preventing accidents in the Chemical Process. Almost all serious accidents take place when inappropriate humanperformance and mechanical defects of safety equipments simultaneously occurs. The AHRA(Advanced Human Reliability Analyzer) software has been developed to collect failure data and analyze human error probability (Reliability) in Chemical Process Industry in Korea. This paper describes the HRA analysis result of PIF(Performance Influencing Factor) evaluation, HEP(Human Error Probability) and root cause of accidents by applying a Chemical Process Industry related accident data. This analysis result should present a scheme that, by controlling human error factor other than putting safety management funds into the machinery in plants, can reduce cost and maximize the safety in Chemical Process Industry.

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The methods to improve the performance of predictive model using machine learning for the quality properties of products (머신러닝을 활용한 제품 특성 예측모델의 성능향상 방법 연구)

  • Kim, Jong Hoon;Oh, Hayoung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.6
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    • pp.749-756
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    • 2021
  • Thanks to PLC and IoT Sensor, huge amounts of data has been accumulated onto the companies' databases. Machine Learning Algorithms for the predictive model with good performance have been widely utilized in the manufacturing process. We present how to improve the performance of machine learning predictive models. To improve the performance of the predictive model, typical techniques such as increasing the sample size, optimizing the hyper parameters for the algorithm, and selecting a proper machine learning algorithm for the predictive model would be shown. We suggest some new ways to make the model performance much better. With the proposed methods, we can build a better predictive model for predicting and controlling product qualities and save incredibly large amount of quality failure cost.

Analyzing Production Data using Data Mining Techniques (데이터마이닝 기법의 생산공정데이터에의 적용)

  • Lee H.W.;Lee G.A.;Choi S.;Bae K.W.;Bae S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.143-146
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    • 2005
  • Many data mining techniques have been proved useful in revealing important patterns from large data sets. Especially, data mining techniques play an important role in a customer data analysis in a financial industry and an electronic commerce. Also, there are many data mining related research papers in a semiconductor industry and an automotive industry. In addition, data mining techniques are applied to the bioinformatics area. To satisfy customers' various requirements, each industry should develop new processes with more accurate production criteria. Also, they spend more money to guarantee their products' quality. In this manner, we apply data mining techniques to the production-related data such as a test data, a field claim data, and POP (point of production) data in the automotive parts industry. Data collection and transformation techniques should be applied to enhance the analysis results. Also, we classify various types of manufacturing processes and proposed an analysis scheme according to the type of manufacturing process. As a result, we could find inter- or intra-process relationships and critical features to monitor the current status of the each process. Finally, it helps an industry to raise their profit and reduce their failure cost.

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