• Title/Summary/Keyword: Cost Cutting

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Relationality of Metal Mould Manufacturing for the Automatic Production (자동생산을 위한 금형가공의 합리화)

  • 현동훈;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2286-2293
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    • 1993
  • The study presents the development of a cost-effective CAD/CAM system for metal moulds by use of personal computer. In the personal CAD/CAM system named DKSYS, metal moulds are defined by the operations of basic elements such as prism, pyramid and sphere, plane, rotational body, and surface elements including curved surface. The internal expression of shape elements in the computer is based on the wire model, which is a set of cross-sectional curves of the shape elements. With the addition of OMS system to CAD/CAM system the optimum cutting condition can be selected automatically. After programming NC information with the form definition and the optimum cutting condition, the metallic mould can be formed by transferring cutting information to CNC machine through DNC system. Using a computer for the above process, it is possible to increase the productivity and reduce the cost.

Determination of Optimal Machining Parameters Using Genetic Algorithm (유전자 알고리즘을 이용한 최적의 가공 조건 결정)

  • Choi, K.H.;Yook, S.H.
    • Journal of Power System Engineering
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    • v.3 no.4
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    • pp.63-68
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    • 1999
  • The determination of the optimal machining parameters in metal cutting, such as cutting speed, feed rate, and depth of cut, is an important aspect in an economic manufacturing process. The main objective in general is either to minimize the production cost or to maximize the production rate. Also there are constraints on all the machining operations which put restrictions on the choice of the machining parameters. In this paper as an objective function the production cost is considered with two constraints, surface finish and cutting power. Genetic Algorithm is applied to determine the optimum machining parameters, and the effectiveness of the applied algorithm is demonstrated by means of an example, turning operation.

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A Study on Optimization of The Concentration of Cutting Oil to be used for Cutting (절삭가공(切削加工)에 사용(使用)되는 절삭유(切削油)의 농도최적화(濃度最適化)에 관(關)한 연구(硏究))

  • Kim, Gue-Tae;Kim, Won-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.3
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    • pp.95-102
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    • 2013
  • It is indispensable to modern society metal processing since the industrialized rapidly, but it is a metalworking cutting fluid immediately. In addition, this means selecting a emulsion on the basis of quality criteria processing method, the material of the material, cutting depth, cutting speed, Djourou fence Liang, and surface roughness, cutting oil, the shape of the device based on the emulsion, I will be the structure of the tank, filtration equipment also changes. In particular, acting bacteria is now breeding in response to the passage of time due to metal ion degradation due to heat generated hydraulic fluid leakage, humidity tung, during processing, seep from processing material at the time of processing the water-soluble cutting oil for generating the malodor by dropping significantly the performance of the cutting oil to corruption from, sometimes by introducing various additives to suppress spoilage in advance. In this study, we expect the effect of the cost reduction in the extension of fluid replacement cycle through the application of the management apparatus and deep understanding in the management of cutting fluid, the working environment through the understanding and interest of workers in the production site more than anything I try to become useful for the improvement.

Integrated Automation System of Pattern Design and $CO_2$ Laser Cutting for Diving Suits (잠수복 패턴 자동 설계 및 $CO_2$ 레이저 절단을 위한 통합 시스템 개발)

  • 윤세봉;강병수;강재관;김여숙
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.409-412
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    • 2004
  • In this paper, an integrated automation system of pattern design and $CO_2$ laser cutting for diving suits is presented. Pattern design includes grading which creates a full-size range from a base pattern. Tool path for laser cutting from the patterns is generated in G-code format. $CO_2$ Laser cutting machine is developed to help cut the patterns with accuracy and speed. Aluminum profiles, ball screws, and stepping motors are engaged into the machine as frame structure, transfer unit, and driving devices respectively. The developed system is tested in dry suit cutting, convincing it can be readily introduced in driving suits manufacturing with respect to cost and efficiency.

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Comparison of cutting performance of an AWJ with several types of abrasives (Water jet 절단에서의 연마재 종류별 성능 비교 시험)

  • Choon Sunwoo;;Ryu Chang ha;Kwng soo Kwon
    • Tunnel and Underground Space
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    • v.6 no.2
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    • pp.175-183
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    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

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A study on development of CAD/CAM system for plasma-arc cutting process (플래즈머 아크절단용 CAD/CAM 시스템 개발에 관한 여구)

  • 엄두간;노태정;한국찬;나석주;나규환
    • Journal of Welding and Joining
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    • v.9 no.3
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    • pp.52-61
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    • 1991
  • In the recent years the computer-numerical controlled cutting process such as a plasma arc cutting and a laser cutting is widely applied to reduce the time and cost expense for generating NC part program of the parts to be cut. In the present study, a CAD system(C-CAD) was developed to generate automatically the NC part programs with CLDAT(Cutter Location Data)for the CNC plasma arc cutting system. The NC part programs are composed of the 2-dimensional drawing of the parts to be cut and the technological data. The shape data of the parts drawn in the Auto-CAD can be also used in the C-CAD, since the data file generated by the C-CAD is compatible with that by the Auto-CAD. In order to check its applicability, the C-CAD and CAM system were applied to cut the parts, and which showed the satisfactory results.

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New PCBN for Heavy Interrupted Cutting of Hardened Steel

  • Okamura, Katsumi;Kukino, Satoru;Fukaya, Tomohiro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.873-874
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    • 2006
  • PCBN tools are used worldwide for machining of hardened steel parts in automotive industries. But in heavy interrupted cutting of hardened steel, the tool life is not so stable by sudden breakage of the cutting edge, and total cost of cutting by PCBN is not so economical compared to the grinding. To solve this problem, new PCBN has been developed. New PCBN has very fine and homogeneous microstructure to increase the toughness of sintered body that it provides a reliable tool life for heavy interrupted cutting.

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Prevention of Missing the Fee of Medical Supplies and Improvement Activity of Cost Cutting (진료재료대 수가누락방지 및 비용절감 개선활동)

  • Choi, Hyun-ju
    • Quality Improvement in Health Care
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    • v.21 no.1
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    • pp.52-61
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    • 2015
  • Objectives: Because recently hospital had to faced with financial hardship, we have to have more effective hospital management. The purpose of this study was to reduce loss costs of the hospital through the systematic management of medical supplies and increase operational efficiency. Methods: The team was composed of outpatient nursing staff, medical record administrator, nurses in medical insurance, medical computer center, dermatologists for this study. We surveyed for 114 people including outpatient nursing staff, nurse aids, medical assistant, physician assistant. Pre-survey period was 2013.03.11 ~ 03.30(2 weeks), and post-survey period was 2013.09.03 ~ 09.17(2 weeks). Result: We improved this way through the computational improvement, conservation campaigns, inventory management, staff training, replaced by low-cost medical supplies. The finding of this study were as follows: Comparing before and after the activity of outpatient nursing staff's degree of knowledge, performance, economic consciousness, the degree of knowledge, performance was increased, but there was no significant change in economic consciousness. Performance of Married person is higher than the unmarried, In addition, the high-position people were more the degree of knowleage, economic consciousness. After activity, correlation of goods and treatment, examinations is increasing, but statistically there was no mean. Conclusion: This study revealed that knowledge in a short period of activity, but also can improve, perform the same change in behavior is not easy. This one shows the intensive training required to sustained and systematic behavioral changes, such as changes in behavior, perform rituals to help the economy. Expensive medical supplies to replace a similar effect as the cost of materials just to have a lot of cost savings. Therefore, more medical supplies change is necessary to develop alternative treatment and cost cutting.

Harvesting Productivity and Cost of Clearcut and Partial Cut in Interior British Columbia, Canada

  • Renzie, Chad;Han, Han-Sup
    • Journal of Forest and Environmental Science
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    • v.24 no.1
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    • pp.1-14
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    • 2008
  • Clearcutting has been the dominant harvesting method in British Columbia (representing 95% of the total area harvested annually). However forest managers are increasingly recommending the use of alternative silvicultural systems and harvest methods, including various types of partial cutting, to meet ecological and social objectives. In this study we compared harvesting productivity and harvesting costs between treatments through detailed and shift level time studies in 300-350 year-old Interior Cedar-Hemlock stands in British Columbia, Canada. Recommendations for improving operational planning/layout and the implementation of clearcut and partial cutting silvicultural systems were made. Harvesting costs varied in the ground-based clearcut treatments from $10.95/$m^3$ - $15.96/$m^3$ and $16.09/$m^3$ - $16.93/$m^3$ in the group selection treatments. The ground-based group retention treatment had a cost of $13.39/$m^3$, while the cable clearcut had a cost of $15.70/$m^3$. An understanding of the traditional and alternative wood products that could be derived from the harvested timber was imperative to increasing the amount of merchantable volume and reducing the corresponding harvesting costs. Stand damage was greatest in the group selection treatments; however, mechanized felling showed an increase in stand damage over manual felling while grapple skidding showed a decrease in skidding damage compared to line skidding.

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Development of a Tractor Attached Roughage Cut-feeder for Round Bale(II) - Recent Trend of Traditional Cutting System and Feasibility Study - (원형베일 조사료용 트랙터 견인형 세절.급여기 개발(II) - 이용실태 및 경제성 분석 -)

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.228-233
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    • 2009
  • In order to cut the round bale easily, a roughage cut-feeder for the round bale was developed in this study. This study consists of two parts. One is development of a cutting mechanism and a performance test reported in the previous paper. This is the second part of the study. For the study, recent trend of traditional cutting system was analyzed. Also, cost of the prototype cut-feeder was analyzed and determine the break-even point of farm size was determined by comparing with traditional method using a traditional cutter. A prototype cut-feeder was investigated with the fact that working performance, fiber length and shape of roughage and feeding quality was good. Operating cost of the prototype cut-feeder decreased rapidly with an increase of farm size. Break-even point in terms of farm size was 36 heads for beef and 28 heads for dairy. Also, costs estimated were 118,000 won/head year and 148,000 won/head year, respectively.