• Title/Summary/Keyword: Corrugation Panel

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A Study of Seam Tracking and Error Compensation for Plasma Arc Welding of Corrugation Panel

  • Yang, Joo-Woong;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2701-2706
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    • 2003
  • This paper describes weld seam tracking and error compensation methods of automatic plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Realizing automatic welding system, we are faced with two problems. One is a precise seam tracking and the other is an arc length control. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, laser vision sensor for seam tracking is equipped for sensing the seam position and controlling the height of a torch automatically. To attain more precise measurement of an arc length, we measure the 3D shape of the panel and analyze error factors according to the various panel states and caused errors are predicted through the welding process. Using that result, compensation algorithm is added to that of arc length control and real time error compensation is achieved. The result shows that these two methods work effectively.

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Automatic Seam Tracking for Plasma Arc Welding of a Corrugation Panel (파형부재의 플라즈마 아크용접을 위한 자동 용접선 추적)

  • Yang, Joo-Woong;Park, Young-Jun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1506-1511
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    • 2003
  • This paper describes an automatic weld seam tracking method of plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, the laser vision sensor for seam tracking is designed for sensing the seam position and controlling a torch automatically. To achieve precise seam tracking, the design of sensor head, image simulation, and calibration are carried out. Through a series of experiment result, compensation algorithm is added and real time error compensation is achieved. The experiment result shows that this vision sensor works effectively. It will provide more precise welding performance and convenience to the operator.

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Optimization of Sheet Arrangement of Membrane Panel in Korean LNG Cargo Containment System (한국형 LNG 화물창 멤브레인의 Sheet 배치 최적화)

  • Kim, Yeong-Su;Ham, Seung-Ho;Park, Kwang-Phil
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.2
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    • pp.109-117
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    • 2022
  • Membrane panels are installed in LNG cargo-hold in order to endure extremely low temperature LNG. Although there are several types of membranes around the world, Korean LNG cargo containment system is developing to accomplish technology independence from the other countries. The membrane panel of Korean LNG cargo containment system is composed of corrugation and flat sheets which are arranged asymmetrically. It is very important to reduce the number of the type of corrugation sheet because a mold is required as much as the type of the corrugation sheet. Therefore, we proposed an optimization method to minimize the type of the corrugation sheet. For this method, the number of pitches, which is the distance between the centers of two corrugation sheets should be minimized. We also developed optimized arrangement procedure of the flats simultaneously. Finally, the developed optimization program is applied to 174K LNG cargo hold, and the minimum pitch size is found.

Sound Insulation Design of the Corrugated Steel Panel Considering Local Resonance (국부 공진을 고려한 주름강판의 차음 설계)

  • Kim, Seock-Hyun;Lee, Hyun-Woo;Kim, Jung-Tae;Kim, Jae-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.7
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    • pp.672-676
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    • 2010
  • In a railway vehicle, corrugated steel panel is widely used for the floor structure because of its high bending stiffness and light weight. However, this panel shows lower sound insulation performance than that of the flat plate with the same weight. Especially, in a particular frequency region, transmission loss(TL) rapidly decreases and it results in the deterioration of sound insulation performance of the overall floor structure. This study identifies that the severe decrease in TL is caused from the local resonance of the periodic corrugated structure. TL decrease by local resonance is investigated by experiment and finite element analysis. Finally, design modification of the corrugation is proposed to improve TL and the effect is verified by experiment.

Local Vibration Modes of Corrugated Panels for Rail Road Vehicles (철도 차량용 주름 판재의 국부진동 모드)

  • 김석현;장호식
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.527-534
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    • 2000
  • Characteristics of local vibration modes of a corrugated panel are investigated by finite element analysis and modal testing. Structural modification model in the corrugation is proposed to increase the resonance frequency. This model decreases the fall by the local resonance in the transmission loss of the corrugated pallet and improves sound insulation performance. Damping effect of tile foam filled ill tile core cavity is also estimated by experiment The results of tile study offer useful information how to predict the severe local resonances in corrugations and how to prevent their undesirable effect ell the sound insulation and the vibration transmission.

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Analysis Sound Insulation Performance of a Corrugated Steel Panel Through Modal Density (주름 강판의 모드 밀도에 따른 차음 성능 분석)

  • Kim, Seockhyun;Byeon, Jun Ho;Lee, Joong Hyeok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1061-1066
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    • 2016
  • Corrugation of a corrugated panel dramatically increases the bending stiffness per weight. However, corrugated panels show lower sound insulation performance than that of the flat plate having the same weight. Especially, in a particular frequency region, the sound transmission loss significantly decreases. Main reason of the problem is known as the local resonance. A number of local resonance modes occur above a certain frequency band and modal density rapidly increases. In this study, we investigate the relation of the sound transmission loss and the modal density. Finally, we propose a design methodology in terms of the modal density to improve the sound insulation performance of the corrugated panels without weight increase.

An empirical formulation to predict maximum deformation of blast wall under explosion

  • Kim, Do Kyun;Ng, William Chin Kuan;Hwang, Oeju
    • Structural Engineering and Mechanics
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    • v.68 no.2
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    • pp.237-245
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    • 2018
  • This study proposes an empirical formulation to predict the maximum deformation of offshore blast wall structure that is subjected to impact loading caused by hydrocarbon explosion. The blast wall model is assumed to be supported by a simply-supported boundary condition and corrugated panel is modelled. In total, 1,620 cases of LS-DYNA simulations were conducted to predict the maximum deformation of blast wall, and they were then used as input data for the development of the empirical formulation by regression analysis. Stainless steel was employed as materials and the strain rate effect was also taken into account. For the development of empirical formulation, a wide range of parametric studies were conducted by considering the main design parameters for corrugated panel, such as geometric properties (corrugation angle, breadth, height and thickness) and load profiles (peak pressure and time). In the case of the blast profile, idealised triangular shape is assumed. It is expected that the obtained empirical formulation will be useful for structural designers to predict maximum deformation of blast wall installed in offshore topside structures in the early design stage.

A Study on Application of Corrugated Invar Strake Edge in the Membrane Cargo Containment of LNG Carriers (LNG선 화물격납용기 Invar strake edge 이음부 형상 개선에 관한 연구)

  • Han, Jong-Man
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.74-80
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    • 2009
  • The membrane of the LNG carriers consists of thin strips of INVAR(Fe-36%Ni) steel plates, and the junction between INVAR strips is fabricated by welding. Thousands of the raised edge joints, regularly spaced, are located around all the side of the tank corner near the transverse bulkhead, and TIG welding is manually made on the top of the raised edges. Since the thickness of all the laminated edge plies is extremely thin and the weld position is under a bad accessibility, highly skilled workers are required to perform welding relatively for a long welding time. An alternative scheme for the corner membrane fabrication is proposed in the study to improve the installation workability and thus productivity. The scheme replaces the welded edges with the preformed corrugation ones. A panel strip with regularly-spaced corrugations is installed at the corner instead of the individual flat strip of which edge is vertically raised to be welded with the adjacent strip. In the study, a series of the evaluation on the corrugated edge members was performed to assess the applicability to the real LNG carrier fabrication. Opening displacement at the raised edge was experimentally examined. Elastic stiffness regressed from the displacement was nearly same in both edge types. Edge displacement and local stresses were calculated under hydrostatic pressure and temperature change due to liquefied cargo. Fatigue test was performed on both corrugated and welded edge specimens consisting of two or five plies of invar strips. Fatigue strength of the corrugated specimens was not less than that of the welded specimens.

A numerical study on the fatigue evaluation of mark-III LNG primary barrier (수치해석을 이용한 Mark-III LNG 1차 방벽에 대한 피로 평가)

  • Kwon, Sun-Beom;Kim, Myung-Sung;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.4
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    • pp.337-344
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    • 2017
  • The demand of liquified natural gas is increasing due to environmental issues. This reason has resulted in increasing the capacity of liquified natural gas cargo tank. The Mark-III type primary barrier directly contacts liquified natural gas. Also, the primary barrier is under various loading conditions such as weight of liquified natural gas and sloshing loads. During a ship operation, various loads can cause fatigue failure. Therefore, the fatigue life prediction should be evaluated to prevent leakage of liquified natural gas. In the present study, the fatigue analysis of insulation system including primary barrier is performed using a finite element model. The fatigue life of primary barrier is carried out using a numerical study. The value of principle stress and the location of maximum principle stress range are calculated, and the fatigue life is evaluated. In addition, the effects on the insulation panel status and the arrangement of knot or corrugation are analyzed by comparing the fatigue life of various models. The insulation system which has best structural performance of primary barrier was selected to ensure structural integrity in fatigue assessment. These results can be used as a design guideline and a fundamental study for the fatigue assessment of primary barrier.