• 제목/요약/키워드: Corrosion fatigue fracture

검색결과 90건 처리시간 0.027초

파단전누설 해석 및 균열거동 평가를 위한 축방향 경사관통균열의 탄성 응력확대계수 및 균열열림변위 (Estimation of Elastic Fracture Mechanics Parameters for Slanted Axial Through-Wall Cracks for Leak-Before-Break and Crack Growth Analysis)

  • 허남수;심도준;최순;박근배
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.725-726
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    • 2008
  • This paper proposes elastic stress intensity factors and crack opening displacements (CODs) for a slanted axial through-wall cracked cylinder under an internal pressure based on detailed 3-dimensional (3-D) elastic finite element (FE) analyses. Based on the elastic FE results, the stress intensity factors along the crack front and CODs through the thickness at the center of the crack were provided. These values were also tabulated for three selected points, i.e., the inner and outer surfaces and at the mid-thickness. The present results can be used to evaluate the crack growth rate and leak rate of a slanted axial through-wall crack due to stress corrosion cracking and fatigue. Moreover, the present results can be used to perform a detailed Leak-Before-Break analysis considering more realistic crack shape development.

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T-형 복합 균열이 존재하는 증기발생기 전열관의 파열압력 시험 및 해석 (Experimental and Analytical Study on Burst Pressure of a Steam Generator Tube with a T-type Combination Crack)

  • 신규인;김홍덕;정한섭;최영환;박재학
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.158-164
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    • 2004
  • Steam generator tubes experience widespread degradations such as stress corrosion cracking, wear, tube rupture, denting, fatigue and so on. The resulting damages can cause tube bursting or leak of the primary water which contains radioactivity Therefore the allowable size of the damage is required to be determined on the maintenance purpose. The burst pressure of a tube with a T-type combination crack consisting of longitudinal and circumferential cracks is obtained experimentally and analytically. Fracture parameters such as stress intensity factor and crack opening angle are investigated. Also the burst pressure for a T-type combination crack is compared with that of a single longitudinal crack to develop a length-based criteria.

복합재료 유연 프로펠러의 재료 및 구조적 특성 연구 (Material & Structural Characteristics of Composite Material Flexible Propeller)

  • 이상갑;황정오;변준형
    • 대한조선학회논문집
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    • 제46권2호
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    • pp.203-217
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    • 2009
  • The researches on the development of composite material propeller with outstanding damping effects have been actively attempted for the reduction of radiation noise of underwater vehicle propeller. Composite material suitable for the flexible propeller has the following advantages, such as high specific strength and specific stiffness, low thermal expansion coefficient, high resistance against environmental deterioration, low possibility of corrosion due to cavitation, nonoccurrence of rapid fracture due to fatigue, easy molding of complicated shape, easy repair maintenance and low production costs, etc. For the confirmation of optimal fiber array structures of composite material for the production of the flexible propeller blades, in this study, mechanical characteristics of its specimens according to materials were obtained and structural characteristics of propeller blade were also examined according to materials and stacking fiber arrays.

ZrO2-Ti합금의 활성금속 브레이징 (Active Metal Brazing Applied to Joining of ZrO2-Ti Alloy)

  • 기세호;박상윤;정재필;김원중
    • Journal of Welding and Joining
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    • 제30권3호
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    • pp.38-43
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    • 2012
  • In this study, active metal brazing methods for $ZrO_2$ and Ti alloy were discussed. To get a successful metal-ceramic bonding, various factors (melting temperature, corrosion, sag resistance, thermal expansion coefficient etc. of base materilas and filler metal) should be considered. Moreover, in order to clarify bonding between the metal and ceramic, the mechanism of the interfacial structure of the joints should be identified. The driving force for the formation of metal and ceramic interfaces is the reduction of the free energy which occurs when their contact becomes complete. Interfacial bonding depends on the material combinations and the bonding processes. This study describes the bonding between ceramic and metal in an active metal brazing.

Recognition of damage pattern and evolution in CFRP cable with a novel bonding anchorage by acoustic emission

  • Wu, Jingyu;Lan, Chengming;Xian, Guijun;Li, Hui
    • Smart Structures and Systems
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    • 제21권4호
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    • pp.421-433
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    • 2018
  • Carbon fiber reinforced polymer (CFRP) cable has good mechanical properties and corrosion resistance. However, the anchorage of CFRP cable is a big issue due to the anisotropic property of CFRP material. In this article, a high-efficient bonding anchorage with novel configuration is developed for CFRP cables. The acoustic emission (AE) technique is employed to evaluate the performance of anchorage in the fatigue test and post-fatigue ultimate bearing capacity test. The obtained AE signals are analyzed by using a combination of unsupervised K-means clustering and supervised K-nearest neighbor classification (K-NN) for quantifying the performance of the anchorage and damage evolutions. An AE feature vector (including both frequency and energy characteristics of AE signal) for clustering analysis is proposed and the under-sampling approaches are employed to regress the influence of the imbalanced classes distribution in AE dataset for improving clustering quality. The results indicate that four classes exist in AE dataset, which correspond to the shear deformation of potting compound, matrix cracking, fiber-matrix debonding and fiber fracture in CFRP bars. The AE intensity released by the deformation of potting compound is very slight during the whole loading process and no obvious premature damage observed in CFRP bars aroused by anchorage effect at relative low stress level, indicating the anchorage configuration in this study is reliable.

손상치유 능력을 가지는 탄화규소의 강도 특성과 탄성파 특성 (Strength Properties and Elastic Waves Characteristics of Silicon Carbide with Damage-Healing Ability)

  • 김미경;안병건;김진욱;박인덕;안석환;남기우
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.337-341
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    • 2004
  • Engineering ceramics have superior heat resistance, corrosion resistance, and wear resistance. Consequently, these art significant candidates for hot-section structural components of heat engine and the inner containment of nuclear fusion reactor. Besides, some of them have the ability to heal cracks and great benefit can be anticipated with great benefit the structural engineering field. Especially, law fracture toughness of ceramics supplement with self-healing ability. In the present study, we have been noticed some practically important points for the healing behavior of silicon nitride, alumina, mullite with SiC particle and whisker. The presence of silicon carbide (SiC) in ceramic compound is very important for crack-healing behavior. However, self-healing of SiC has not been investigated well in detail yet. In this study, commercial SiC was selected as sample, which can be anticipated in the excellent crack healing ability. The specimens were produced three-point bending specimen with a critical semi-circular crack of which size that is about $50-700{\mu}m$. Three-point bending test and static fatigue test were performed cracked and healed SiC specimens. A monotonic bending load was applied to cracked specimens by three-point loading at different temperature. The purpose of this paper is to report Strength Properties and Elastic Waves Characteristics of Silicon Carbide with Crack Healing Ability.

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FRP로 보강된 신형 소파블록의 정적 성능 실험 (Static Performance Test for New Wave Dissipating Block Reinforced with FRP)

  • 백인열;오영민
    • 한국해안·해양공학회논문집
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    • 제23권4호
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    • pp.285-291
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    • 2011
  • 이 연구에서는 신형소파블록을 대상으로 실험 및 수치해석을 수행하여 역학적 성능을 평가하고 적절한 보강재의 배근에 따른 구조성능 향상 효과를 검토하였다. 수치해석을 통하여 신형소파블록에 인장응력이 발생하는 위치와 크기를 예측하여 보강재를 설계하였다. 보강재로는 일반 철근 및 해양환경에 적합하도록 부식과 피로에 장점을 지닌 섬유보강재(FRP)를 사용하였다. 실험을 통하여 보강재가 없는 무근 신형소파블록의 파괴하중은 350 kN으로 소파블록의 자중에 비하여 6.2배로 나타났으며, 철근이나 FRP보로 보강한 실험체는 모두 실험의 최고하중인 900 kN 이상의 강도를 보였다. 위험단면을 통과하는 보강재의 개수는 시공의 편의를 위해서는 굵은 지름의 단일 보강재를 사용하는 것이 유리하지만 가는 지름의 보강재 여러 개를 사용하여 균열 폭을 감소시키는 것이 바람직하다는 결과를 얻었다.

α-티타늄 평판표면에서 강체 구형팁의 스크래치로 인한 내부 결정구조 특성 변화에 대한 연구 (A Study on Crystalline Structural Variations of the Rigid Spherical-Tip scratch on the Surface of α-Titanium substrates via Molecular Dynamics Simulations)

  • 정예리;김진호;이태일
    • Tribology and Lubricants
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    • 제39권5호
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    • pp.167-172
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    • 2023
  • Titanium alloys are widely recognized among engineering materials owing to their impressive mechanical properties, including high strength-to-weight ratios, fracture toughness, resistance to fatigue, and corrosion resistance. Consequently, applications involving titanium alloys are more susceptible to damage from unforeseen events, such as scratches. Nevertheless, the impact of microscopic damage remains an area that requires further investigation. This study delves into the microscopic wear behavior of α-titanium crystal structures when subjected to linear scratch-induced damage conditions, utilizing molecular dynamics simulations as the primary methodology. The configuration of crystal lattice structures plays a crucial role in influencing material properties such as slip, which pertains to the movement of dislocations within the crystal structure. The molecular dynamics technique surpasses the constraints of observing microscopic phenomena over brief intervals, such as sub-nano- or pico-second intervals. First, we demonstrate the localized transformation of lattice structures at the end of initialization, indentation, and wear processes. In addition, we obtain the exerted force on a rigid sphere during scratching under linear movement. Furthermore, we investigate the effect of the relaxation period between indentation and scratch deformation. Finally, we conduct a comparison study of nanoindentation between crystal and amorphous Ti substrates. Thus, this study reveals the underlying physics of the microscopic transformation of the α-titanium crystal structure under wear-like accidental events.

박막증착시 티타늄 표면의 마손저항도와 세포독성에 관한 연구 (A STUDY ON THE RESISTANCE OF WEAR AND CYTOTOXICITY OF THE TITANIUM SURFACE AFTER FILM DEPOSITIONS)

  • 김형우;김창회;김영수
    • 대한치과보철학회지
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    • 제39권1호
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    • pp.84-95
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    • 2001
  • Titanium is widely used in dentistry for its low density, high strength, fatigue resistance, corrosion resistance, and biocompatibility. But it has a tendency of surface damage under circumstance of friction and impact for its low hardness of the surface. Coating is one of methods fir increasing surface hardness. Its effect is to improve surface physical characteristics without change of titanium. Diamond-like carbon and titanium nitride are known for its high hardness of the surface. So that this study was aimed at the wear test and the cytotoxicity test of the commercially pure titanium and Ti-6Al-4V alloy which were deposited by diamond-like carbon film or titanium nitride film to acertain improvement of the surface hardness and the biocompatibility. A disk (25mm diameter, 2mm thickness) was made of commercially pure titanium and Ti-6Al-4V alloy and these substrates were deposited by diamond-like carbon film or titanium nitride film. Diamond-like carbon film was deposited by the method of radiofrequency plasma assisted chemical vapor deposition and titanium nitride film was deposited by the method of reactive arc ion plating. Then these substrates were tested about wear characteristics by the pin-on-disk type wear tester in which ruby ball was used as a wear causer under the load of 32N, The fracture cycles were measured by rotating the substrates until their films were fractured. The wear volume was measured after 150 cycles and 3,000 cycles using surface profiler. The cytotoxicity test was peformed by the method of the MTT assay. The results were as follows : 1. In the results of the wear volume test, commercially pure titanium and titanium alloy which were coated by diamond-like carbon film or titanium nitride aim had higher resistance against wear than the substrates which were not coated by any films (P<0.05). 2. In the results of the fracture cycle test and the wear volume test, diamond-like carbon film had higher resistance against wear than titanium nitride film (P<0.05). 3. In both coatings of diamond-like carbon aim and titanium nitride film, Ti-6Al-4V alloy had higher resistance against wear than commercially pure titanium (P<0.05) 4. In the results of the cytotoxicity test, diamond-like carbon film and titanium nitride film had little cytotoxicity as like commercially pure titanium or Ti-6Al-4V alloy (P>0.05).

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용접(鎔接) 강구조(鋼構造) 부재(部材)의 잔류응력(殘留應力) 특성(特性)에 관한 연구(研究) (A Study on the Characteristics of the Residual Stress Distribution of Steel Structural Members)

  • 장동일;김두환
    • 대한토목학회논문집
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    • 제7권1호
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    • pp.93-101
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    • 1987
  • 용접부(鎔接部)에서 잔류응력(殘留應力)은 용접열(鎔接熱)에 의한 국부(局部) 가열(加熱)과 불규칙적(不規則的)이고 비교적(比較的) 급속(急速)한 냉각(冷却)으로 유발(誘發)되는 열응력(熱應力)과 구조물(構造物)의 강성(剛性) 및 재료(材料) 등에 의하여 발생(發生)되며, 잔류응력(殘留應力)의 존재(存在)는 취성파괴강도(脆性破壞强度), 피로강도(疲勞强度), 좌굴강도(挫屈强度), 진동특성(振動特性), 부식저항(腐蝕抵抗) 등에 영향(影響)을 미치는 궁극적(窮極的) 요인(要因)으로 간주(看做)됨으로 본(本) 연구(硏究)는 구조물(構造物)의 강도(强度)를 저하(低下)시키고 기능(機能)에 악영향(惡影響)을 끼치는 잔류응력(殘留應力)의 기구학적(機構學的) 특성(特性)을 파악(把握)하기 위하여 SWS 58 강판(鋼板)을 X홈 용접(鎔接)하여 이것을 4단계(段階) 즉 $350^{\circ}C$, $500^{\circ}C$, $650^{\circ}C$, $800^{\circ}C$로 열처리(熱處理)하여 hole drilling method를 사용(使用)하여 잔류응력(殘留應力)을 측정(測定)한 결과(結果), 다음과 같은 결론(結論)을 얻었다. 잔류응력(殘留應力)을 제거(除去)시키는 가장 효과적(效果的)인 온도(溫度)는 $650^{\circ}C$ 정도(程度)이었고, 구멍의 직경(直經)이 구멍의 깊이와 일치할 때 구멍바로 근처(近處)의 소성변형(塑性變形)은 완전(完全)히 해방(解放)되었으며, 경도시험(硬度試驗)을 통(通)해 열처리(熱處理) 후(後) 열영향부(熱影響部)의 높은 경도(硬度)가 모두 삭감(削減)되는 것을 알 수 있었으며 또한 잔류응력(殘留應力)에 끼치는 용접입열(鎔接入熱)의 영향(影響)은 입열량(入熱量)의 표준(標準)보다 1/4 이상(以上), 이하(以下)인 경우 잔류응력(殘留應力)은 용접입열(鎔接入熱)에 큰 영향(影響)이 없음을 알았다.

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