• Title/Summary/Keyword: Corrosion detection

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Detection of Second-Layer Corrosion in Aging Aircraft

  • Kim, Noh-Yu;Yang, Seun-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.6
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    • pp.591-602
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    • 2009
  • The Compton backscatter technique has been applied to lap-joint in aircraft structure in order to determine mass loss due to exfoliative corrosion of the aluminum alloy sheet skin. The mass loss of each layer has been estimated from Compton backscatter A-scan including the aluminum sheet, the corrosion layer, and the sealant. A Compton backscattering imaging system has been also developed to obtain a cross-sectional profile of corroded lap-splices of aging aircraft using a specially designed slit-type camera. The camera is to focus on a small scattering volume inside the material from which the backscattered photons are collected by a collimated scintillator detector for interpretation of material characteristics. The cross section of the layered structure is scanned by moving the scattering volume through the thickness direction of the specimen. The theoretical model of the Compton scattering based on Boltzmann transport theory is presented for quantitative characterization of exfoliative corrosion through deconvolution procedure using a nonlinear least-square error minimization method. It produces practical information such as location and width of planar corrosion in layered structures of aircraft, which generally cannot be detected by conventional NDE techniques such as the ultrasonic method.

Integrity Estimation of The RC Members Damaged by Corrosion of Main Rebar (철근이 부식된 철근콘크리트 구조물의 건전도 평가기술)

  • Kwon, Dae Hong;Yoo, Suk Hyeong;Noh, Sam Young
    • KIEAE Journal
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    • v.7 no.4
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    • pp.141-146
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    • 2007
  • It is necessary to guarantee the safety, serviceability and durability of reinforced concrete structures over their service life. However, concrete structures represent a decrease in their durability due to the effects of external environments according to the passage of time, and such degradation in durability can cause structural degradation in materials. In concrete structures, some degradations in durability increase the corrosion of embedded rebars and also decrease the structural performance of materials. Thus, the structural condition assessment of RC materials damaged by corrosion of rebars becomes an important factor that judges needs to apply restoration. In order to detect the damage of reinforced concrete structures, a visual inspection, a nondestructive evaluation method(NDE) and a specific loading test have been employed. However, obscurities for visual inspection and inaccessible members raise difficulty in evaluating structure condition. For these reasons, detection of location and quantification of the damage in structures via structural response have been one of the very important topics in system identification research. The main objective of this project is to develope a methodologies for the damage identification via static responses of the members damaged by durability. Six reinforced concrete beams with variables of corrosion position and corrosion width were fabricated and the damage detections of corroded RC beams were performed by the optimization and the conjugate beam methods using static deflection. In results it is proved that the conjugate beam method could predict the damage of RC members practically.

The investigation of pH threshold value on the corrosion of steel reinforcement in concrete

  • Pu, Qi;Yao, Yan;Wang, Ling;Shi, Xingxiang;Luo, Jingjing;Xie, Yifei
    • Computers and Concrete
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    • v.19 no.3
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    • pp.257-262
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    • 2017
  • The aim of this study is to investigate the pH threshold value for the corrosion of steel reinforcement in concrete. A method was designed to attain the pH value of the pore solution on the location of the steel in concrete. Then the pH values of the pore solution on the location of steel in concrete were changed by exposing the samples to the environment (CO25%, RH 40%) to accelerate carbonation with different periods. Based on this, the pH threshold value for the corrosion of steel reinforcement had been examined by the methods of half-cell potential and electrochemical impedance spectra (EIS). The results have indicated that the pH threshold value for the initial corrosion of steel reinforcement in concrete was 11.21. However, in the carbonated concrete, agreement among whether steel corrosion was initiatory determined by the detection methods mentioned above could be found.

Corrosion Image Monitoring of steel plate by using k-means clustering (k-means 클러스터링을 이용한 강판의 부식 이미지 모니터링)

  • Kim, Beomsoo;Kwon, Jaesung;Choi, Sungwoong;Noh, Jungpil;Lee, Kyunghwang;Yang, Jeonghyeon
    • Journal of the Korean institute of surface engineering
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    • v.54 no.5
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    • pp.278-284
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    • 2021
  • Corrosion of steel plate is common phenomenon which results in the gradual destruction caused by a wide variety of environments. Corrosion monitoring is the tracking of the degradation progress for a long period of time. Corrosion on steel plate appears as a discoloration and any irregularities on the surface. In this study, we developed a quantitative evaluation method of the rust formed on steel plate by using k-means clustering from the corroded area in a given image. The k-means clustering for automated corrosion detection was based on the GrabCut segmentation and Gaussian mixture model(GMM). Image color of the corroded surface at cut-edge area was analyzed quantitatively based on HSV(Hue, Saturation, Value) color space.

Acousto-Optic Detection for Photoacoustic Spectroscopy (광음향 분광학의 광학적 측정)

  • 최중길
    • Korean Journal of Optics and Photonics
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    • v.2 no.1
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    • pp.50-56
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    • 1991
  • This paper describes several optical microphones, "optophone", where a low-power He-Ne laser beam is deflected by a reflecting diaphragm mounted on a photoacoustic cell. A comparision of an acousto-optic detection to a conventional microphone shows comparable sensitivities for the photoacoustic detection. The greatest application of these detections may be found where small volume spectro-phone cells are employed, or where conventional microphones cannot be employed because of high or low temperature or chemical corrosion problems. problems.

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Ultrasonic Detection of Small Crack in Studs[Bolts] by Time Difference of Thread Signals(TDTS) (초음파진행 시간차에 의한 STUD[BOLT] 나사산의 미세한 결함검출)

  • Suh, D.M.;Park, D.Y.;Kim, C.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.38-46
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    • 1990
  • It is difficult to detect such flaws as stress - corrosion cracking or corrosion wastage(loss of bolt diameter) in the threads. In many cases the critical size of a flaw is very small(1-2 mm order). This paper describes how it is possible to discriminate small flaw indications in threads using the time difference or thread signals(TDTS) by a signal-conditioning technique.

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A Study on the Development of a Control and Monitoring System for Impressed Current Corrosion Protection (선박용 차세대 외부전원방식 제어 및 감시 시스템 UNIT 개발)

  • Kim, Y.B.;Kim, B.Y.;Suh, J.H.;Kim, J.W.
    • Journal of Power System Engineering
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    • v.10 no.2
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    • pp.104-110
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    • 2006
  • Corrosion has been around for all of recorded history. Cathodic protection is the electrical solution to the corrosion problem. Corrosion is not exactly a new topic. It has been around since the beginning of time. Corrosion is simply the loss of material resulting from current leaving a metal, following through a medium, and returning to the metal at a different point. Corrosion takes many forms and has various names, such as oxidation, rust, chemical, and bacteria action. Regardless of the agent, all corrosion is the result of electrical current flow. Various methods are used to treat corrosion or to try to prevent ti. Some of these include chemical treatment. coatings, and electrical current. Especially, proper impressed current can stop corrosive action on the protected surface. In this article, we introduce the Impressed Current Cathodic Protection (ICCP) Control and monitoring system developed by ourselves. The ICCP system is composed of a power supply, anode, reference electrode and controller. The main issue is to control the current flow on the desired value such that it is possible to force a metal to be more negative(cathodic) than the natural state. From the this process, we can achieve the cathodic protection. Of course, in the developed system, the necessary functions are possessed, such as remote control, monitoring of system fault detection etc. Some experimental results show the system performance and usefulness.

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Exploratory research on ultra-long polymer optical fiber-based corrosion sensing for buried metal pipelines

  • Luo, Dong;Li, Yuanyuan;Yang, Hangzhou;Sun, Hao;Chen, Hongbin
    • Smart Structures and Systems
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    • v.26 no.4
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    • pp.507-520
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    • 2020
  • In order to achieve effective corrosion monitoring of buried metal pipelines, a Novel nondestructive Testing (NDT) methodology using ultra-long (250 mm) Polymer Optical Fiber (POF) sensors coated with the Fe-C alloy film is proposed in this study. The theoretical principle is investigated to clarify the monitoring mechanism of this method, and the detailed fabrication process of this novel POF sensor is presented. To validate the feasibility of this novel POF sensor, exploratory research of the proposed method was performed using simulated corrosion tests. For simplicity, the geometric shape of the buried pipeline was simulated as a round hot-rolled plain steel bar. A thin nickel layer was applied as the inner plated layer, and the Fe-C alloy film was coated using an electroless plating technique to precisely control the thickness of the alloy film. In the end, systematic sensitivity analysis on corrosion severity was further performed with experimental studies on three sensors fabricated with different metal layer thicknesses of 25 ㎛, 30 ㎛ and 35 ㎛. The experimental observation demonstrated that the sensor coated with 25 ㎛ Fe-C alloy film presented the highest effectiveness with the corrosion sensitivity of 0.3364 mV/g at Δm = 9.32 × 10-4 g in Stage I and 0.0121 mV/g in Stage III. The research findings indicate that the detection accuracy of the novel POF sensor proposed in this study is satisfying. Moreover, the simple fabrication of the high-sensitivity sensor makes it cost-effective and suitable for the on-site corrosion monitoring of buried metal pipelines.

Failure Analysis of Welded type 304 in Cooling Water Pipeline of District Heating System (지역난방 냉각수 배관의 용접부 파손 분석)

  • Jeong, Joon-Cheol;Kim, Woo-Cheol;Kim, Kyung Min;Sohn, Hong-Kyun;Kim, Jung-Gu;Lee, Soo-Yeol;Kim, Heesan
    • Corrosion Science and Technology
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    • v.19 no.6
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    • pp.296-301
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    • 2020
  • Failure analysis on the welded type 304 pipe used for cooling water piping in the district heating primary side was conducted. Inorganic elements and bacteria in the cooling water and in corrosion products were analyzed, and the weldment was inspected by microscopy and a sensitization test. Corrosion damages were observed in the heat-affected zone, on weld defects such as incomplete fusion or excessive penetration caused by improper welding, or/and at the 6 o'clock position along the pipe axial direction. However, the level of concentration of chloride in the cooling water as low as 80 ppm has been reported to be not enough for even a sensitized type 304 steel, meaning that the additional corrosive factor was required for these corrosion damages. The factor leading to these corrosion damages was drawn to be the metabolisms of the types of bacteria, which is proved by the detection of proton, sulfur containing species, biofilms, and both bacteria and corrosion product analyses.