• Title/Summary/Keyword: Corrosion Potential 부식전위

검색결과 182건 처리시간 0.024초

배기밸브 보수 용접부의 부식 특성에 관한 전기화학적 연구 (An Electrochemical Study on Corrosion Property of Repair Welding Part for Exhaust Valve)

  • 문경만;이규환;조황래;이명훈;김윤해;김진경
    • 한국해양공학회지
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    • 제22권3호
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    • pp.82-88
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    • 2008
  • The diesel engine of the merchant ship has been aperated in severe environments more and more, because the temperature of the exhaust gas of a combustion chamber is getting higher and higher with increasing use of heavy oil of law quality, due to the significant increase in the price of oil in recent some years. As a result, the degree of wear and corrosion between exhaust valve and seat ring is more serious compared to other engine parts. Thus the repair welding of exhaust valve and seat ring is a unique method to prolong the life of the exhaust valve, from an economical point of view. In this study, the corrosion property of both weld metal and base metal was investigated using electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and polarization resistance in 5% H2SO4 solution. The test specimen was a part of an exhaust valve stem being welded as the base metal, using various welding methods. In all cases, the corrosion resistance as well as hardness of the weld metal zone was superior to the base metal. In particular, plasma welding showed relatively good properties for both corrosion resistance and hardness, compared to other welding methods. In the case of DC SMAW (Shielded metal arc welding), corrosion resistance of the weld metal zone was better than that of the base metal, although its hardness was almost same as the base metal.

선박재료용 SS400강의 내식성에 대한 용접후 열처리효과에 관한 전기화학적 연구 (II) (An Electrochemical Study on the Effect of Post-Weld Heat Treatment about Corrosion Resistance Property of SS400 Steel for Ship`s Materials)

  • 김성종;김진경;문경만
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권5호
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    • pp.58-68
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    • 2000
  • When SS400 steel was welded with low hydrogen type and ilmennite type welding, the effect of post-weld heat treatment(PWHT) was investigated with parameters such as micro vickers hardness, corrosion potential, polarization behaviors, galvanic current, Al anode generating current and Al anode weight loss etc. Hardness of each parts(HAZ, BM, WM) by PWHT in case of low hydrogen type and ilmennite type welding was lower than that of each parts by As-welded However hardness of WM area in case of low hydrogen type and ilmennite type welding was the highest among those three parts regardless of PWHT, Whereas in case of ilmennite type welding, WM area was the highest potential among these three parts on galvanic potential series with As-welded while BM area was the highest potential among these three parts by PWHT on the contrary. And in case of low hydrogen type welding, galvanic corrosion and micro cell corrosion of welding parts was decreased with PWHT. However, It was increased with PWHT in case of ilmennite type welding. Moreover Al anode generating current and anode weight loss in case of low hydrogen type was decreased by PWHT compared to As-wedled but, which was increased than that of As-welded in case of ilmennite type welding. Therefore, it is suggested that Corrosion resistance property in case of low hydrogen type welding is increased by PWHT. However its property was devreased with PWHT in case of ilmennite type welding.

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염해환경에서 외부전원법에 의한 지오폴리머 시험체 보강철근의 방식특성 평가 (Anti-Corrosion Property of Geopolymer Evaluated by an Impressed Current Cathodic Protection Method, Exposed to Marine Environment)

  • 이해승;조규환;박동천
    • 한국건축시공학회지
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    • 제14권5호
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    • pp.397-405
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    • 2014
  • 극한 염해환경에서 철근보강 지오폴리머 시험체의 외부전원법 전기방식 특성을 평가를 위하여 일련의 촉진실험을 실시하였다. 동시에 같은 조건의 보통 시멘트 콘크리트도 제조하여 비교 검토하였다. 환경조건은 침지대, 간만대, 그리고 크랙을 상정하였다. 지오폴리머는 밀실한 재료적 특성에 기인한 열화인자 침투 저항 증대에 의해 자연전위 뿐만 아니라 촉진 종료 후의 부식면적에서도 상당히 우수한 방식 성능이 있는 것으로 밝혀졌으며 향후 제작 양생 등의 문제를 개선함으로써 해양구조물로써의 활용이 다양해질 것으로 기대된다.

매설배관의 방식전위 측정시스템 개발에 관한 연구 (A Study on Development of Cathodic Protection on Underground Pipeline Measuring System)

  • 김진준;서민성;김동균
    • 한국가스학회지
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    • 제18권5호
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    • pp.66-71
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    • 2014
  • 가스 배관은 도시가스 시설물의 핵심 시설물로 대부분 지하에 매설되어 있으며, 매설 토양의 특성 및 환경적 영향 등으로 인해 배관부식 등의 시설물 손상 위험에 상시 노출되어 있다. 매설배관은 관련법규에 따라 방식 상태나 배관의 방식전위를 주기적으로 측정하고 있다. 본 연구에서는 기존 방식전위 측정시스템의 문제점을 보완하기 위해 매설배관의 방식전위 측정시스템 개발에 관한 연구를 수행하였다. 연구내용은 관련 법규를 만족시키기 위한 방식전위 측정 기준 및 규격, 기준전극 규격 조사와 방식전위 측정시스템 구축을 위한 측정회로 및 데이터 송신 모듈 개발이다. 개발된 시작품의 테스트를 통해 현장 적용성을 검증하고, 선행연구를 통한 보완점과 향후 연구개발 방향에 대하여 고찰하였다.

음극 인가전위 하에서 type 2205과 type 316L의 수소취성 저항성 (Comparison of hydrogen embrittlement resistance between 2205 duplex stainless steels and type 316L austenitic stainless steels under the cathodic applied potential)

  • 서동일;이재봉
    • Corrosion Science and Technology
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    • 제15권5호
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    • pp.237-244
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    • 2016
  • 2205 duplex stainless steels have been used for the construction of the marine environment, because of their excellent corrosion resistance and high strength. However, the resistance to hydrogen embrittlement (HE) may be less than that of 316L austenitic stainless steel. The reason why 316L stainless steels have better resistance to HE is associated with crystal structure (FCC, face centered cubic) and the higher stacking faults energy than 2205 duplex stainless steels. Furthermore 2205 stainless steels with or without tungsten were also examined in terms of HE. 2205 stainless steels containing tungsten is less resistible to HE. It is because dislocation tangle was formed in 2205 duplex stainless steels. Slow strain-rate tensile test (SSRT) was conducted to measure the resistance to HE under the cathodic applied potential. Hydrogen embrittlement index (HEI) was used to evaluate HE resistance through the quantitative calculation.

세라믹스 몰탈내의 철근 부식 메카니즘 (Corrosion Mechanism of Reinforcing Steel in Ceramic Mortar)

  • 김영만;이강봉;조원일;고재식;최범석;이지영;김영상
    • 분석과학
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    • 제14권4호
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    • pp.364-370
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    • 2001
  • 염분을 함유한 몰탈 환경하에서 기존의 시멘트 몰탈을 대체할 수 있는 석고계 세라믹 몰탈 내의 철근의 부식 현상을 자연전위법, EPMA 분석, 외관조사, 무게 손실정도, 용출 실험에 의해 고찰하였다. 부식 가속화 장치를 이용하여 단기간 내에 부식 현상을 예측하였으며, 관찰된 외관 모습과 무게 손실정도를 통하여 부식 유무를 판단할 수 있었고, 실제 공시체 시료의 용출 실험을 통해 pH의 영향보다는 부식 메카니즘에 ${SO_4}^{2-}$의 영향이 크다는 것을 알 수 있었다.

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304 스테인리스강의 용접부위의 부식특성에 관한 전기화학적 평가 (Electrochemical Evaluation of Corrosion Property of Welding Zone of 304 Stainless Steel)

  • 문경만;김윤해;김종도;이명훈;김진경
    • 한국해양공학회지
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    • 제23권4호
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    • pp.58-63
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    • 2009
  • Two kinds of welding methods are used for austenitic 304 stainless steel: laser welding and TIG welding. The difference in the corrosion characteristics of the welded zone between these two welding methods was investigated using electrochemical methods, such as corrosion potential measurements, polarization curves, cyclic voltammograms, etc. The Vickers hardnesses of all the welded zones (WM: Weld Metal, HAZ: Heat Affected Zone, BM: Base Metal) showed relatively higher values in the case of laser welding than for TIG welding. Furthermore, the corrosion current densities of all the welding zones showed lower values compared to TIG welding. In particular, the corrosion current density of the HAZ with TIG welding had the highest value of all the welding zones, which suggests that chromium depletion due to the formation of chromium carbide appears in the HAZ, which is in the range of the sensitization temperature. Thus, it can easily be corroded with a more active anode. Consequently, we found that the corrosion resistance of all of the welding zones for austenitic 304 stainless steel could apparently be improved by using Laser welding.

모사 부식 환경에서 플라즈마 아크용사에 의한 Al 코팅의 부식특성에 관한 실험적 연구 (Experimental Study on the Corrosion Behavior of Al Coatings Applied by Plasma Thermal Arc Spray under Simulated Environmental Conditions)

  • 정화랑
    • 한국건축시공학회지
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    • 제23권5호
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    • pp.559-570
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    • 2023
  • 건설산업에서 사용되는 구조용 강재의 부식은 산업화로 인해 많은 공격적인 이온이 내포된 대기 환경에서 증가추세에 있다. 따라서 본 연구에서는 아크 및 플라즈마 아크용사로 Al 코팅을 용착하여 Cl-와 CO32-같은 공격적인 이온을 다량 함유한 Society of Automotive Engineering(SAE) J2334 용액의 모사대기환경에서 그 효과를 비교하였다. 다양한 분석기법으로 코팅 특성과 부식 메커니즘을 고찰하였다. 플라즈마 아크용사로 용착된 Al 코팅은 밀도 있고 균일하면 층층이 적층이 잘 되었고 높은 부착력이 나타났다. 이 공법으로 용착된 Al 코팅을 SAE J2334 용액에 기간별로 침지하여 측정한 개회로전위(OCP)는 아크용사로 용착된 Al 코팅보다 더 양전성(electropositive)한 값을 보여주었다. 플라즈마 아크용사는 총 임피던스가 아크용사보다 높게 나타났다. SAE J2334 용액에 23일 침지하였을 때 플라즈마 아크용사 Al 코팅의 부식속도는 아크용사에 비해 20% 감소하였다.

Ti-6Al-4V재의 전기화학적부식 거동에 미치는 시효열처리의 영향 (The Effect of Age Heat-treatment to the Electro-Chemical Corrosion Behavior on Ti-6Al-4V)

  • 백신영
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권6호
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    • pp.70-77
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    • 2000
  • In this paper, the effect of solution and age heat treatment to the corrosion behavior for the Ti-6Al-4V alloy were studied by cyclic polarization methods. Ti-6Al-4V was solution heat treated at $1,066^{\circ}C$ and $966^{\circ}C$ for 5 hours, and followed by age heat treated at $650^{\circ}C$, $600^{\circ}C$ and $550^{\circ}C$ with 1, 2, 4, 8 and 16 hours under vacuum environment. Test solution was 3.5% NaCl with temperature $25^{\circ}C$. The obtained results were as follows: 1. Base metal was exhibited higher electrical charge than that of solution and aged material. With decrease of solution-treatment temperature from 1066 to $966^{\circ}C$, the electrical charge was increased due to softening of micro structure. 2. The corrosion resistance of specimen that solution treated at $966^{\circ}C$ for 5 hours and age heat treated at 650, 660 and $550^{\circ}C$ were increased with increase of aging time to 4, 8 and 16 hours respectively, and then decreased. 3. In case of 316L stainless steel, measured charge and corrosion potential was 0.0627 coulomb and -614 mV respectively. Corrosion resistance of Ti-6Al-4V was higher than that of 316L.

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구리의 내식성에 미치는 어닐링 열처리의 영향 (Effect of Annealing Heat Treatment to Corrosion Resistance of a Copper)

  • 김진경;문경만;이진규
    • Journal of Advanced Marine Engineering and Technology
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    • 제29권6호
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    • pp.654-661
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    • 2005
  • Copper is a well known alloying element that is used to improve the resistance to general corrosion of stainless steel And also Cu cation have the anti-fouling effect to inhibit adhesion of the marine algae and shellfish to the surface of heat exchanger cooling pipe or outside wall of the ship, Therefore there are some anti-fouling methods such as anti-fouling Paint mixed with copper oxide or MGPS(Marine Growth Preventing System) by using Cu cation dissolved to the sea wather solution. Cu cation can be dissolved spontaneously by galvanic current due to Potential difference between Cu and cooling pipe of heat exchanger with Ti material, which may be one of the anti-fouling designs. In this study the effect of annealing heat treatment to galvanic current and Polarization behavior was investigated with a electrochemical points of view such as measurement of corrosion Potential, anodic polarization curve. cyclic voltammetric curve, galvanic current etc The grain size of the surface in annealed at $700^{\circ}C$ was the smallest than that of other annealing temperatures. and also the corrosion Potential showed more positive potential than other annealing temperatures. The galvanic current between Ti and Cu with annealed at $700^{\circ}C$ was the largest value in the case of static condition. However its value in the case of flow condition was the smallest than the other temperatures. Therefore in order to increase anti-fouling effect by Cu cation, the optimum annealing temperature in static condition of sea water is $700^{\circ}C$, however non- heat treated specimen in the case of flow condition may be desirable.