• Design & Manufacturing
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• v.2 no.2
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• pp.43-47
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• 2008

This paper is concerned with the analysis of material flow characteristics of stepped rod forming. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The stepped rod forming is analyzed by using a commercial finite element code. This simulation makes use of stepped rod material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. As radius ratio is large, forming load was reduced but extruded length ratio was increased.

• Journal of the Korean Institute of Gas
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• v.12 no.4
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• pp.34-40
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• 2008

Using the finite element method and Taguchi's design technique, the displacement in vertical direction, von Mises stress, and strain energy of the corrugation damper have been analyzed as functions of the extruded length and the thickness of the corrugation damper, and the upper and lower corner radii of the damper. The optimized profile design elements of a corrugation damper are very important for increasing a strain energy absorption capacity of a helmet structure, which is attacked by impulsive external forces. In this study, the optimized design data based on the Taguchi's method was computed as a corrugation damper length of L = 20 mm, a damper thickness of t = 2 mm, the upper corner radius of $R_1=4\;mm$, and the lower corner radius of $R_2=3\;mm$. The optimized design parameters of a corrugation damper indicated that the thickness and extruded length of a corrugation damper may affect to increase the strain energy, which absorbs the impact forces of the helmet.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.24 no.7
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• pp.957-966
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• 2000

The effect of rotation on the discharge coefficient of orifices with various length-to-diameter ratios and two different inlet corner radii was studied. Length-to-diameter ratios of the orifices range from 0.2 to 10, while the inlet shapes are square edged, or round edges of radius-to-diameter ratio of 0.5. From the experiment, we found that rotational discharge coefficient and Rotation number, when based on ideal exit velocity of the orifice considering momentum transfer from the rotor, describe the effect of rotation very well. In this study, the discharge coefficients of rotating orifices are shown to behave similar to those of the well-known non-rotating orifices. For both rotating and non-rotating orifices, the discharge coefficients increase with the length-to-diameter ratio until a maximum is reached. The flow reattachments in the relatively short orifices are responsible for the increase. The coefficient then decreases with the length-to-diameter ratio due to the friction loss along the orifice bore. The length-to-diameter ratio that yields maximum discharge coefficient, however, increases with the Rotation number because the increased flow-approaching angle requires larger length-to-diameter ratio for complete reattachment. The length-to-diameter ratio for complete reattachment is shorter for round edged orifices than that of square edged orifices by about a unit length-to-diameter ratio.

• Journal of the Institute of Electronics Engineers of Korea SD
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• v.43 no.4 s.346
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• pp.23-30
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• 2006

This paper describes the short-channel effect(SCE), corner effect of nano-scale MuGFETs(Multiple-Gate FETs) by three-dimensional simulation. We can extract the equivalent gate number of MuGFETs(Double-gate=2, Tri-gate=3, Pi-gate=3.14, Omega-gate=3.4, GAA=4) by threshold voltage model. Using the extracted gate number(n) we can calculate the natural length for each gate devices. We established a scaling theory for MuGFETs, which gives a optimization to avoid short channel effects for the device structure(silicon thickness, gate oxide thickness). It is observed that the comer effects decrease with the reduction of doping concentration and gate oxide thickness when the radius of curvature is larger than 17 % of the channel width.

• Structural Engineering and Mechanics
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• v.50 no.4
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• pp.563-573
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• 2014

In hydroforming, the general technique employed to overcome the problem of die corner filling consist in increasing the maximum fluid pressure during the forming process. This technique, in other hand, leads to other difficulties such as thinning and rupturing of the final work piece. In this paper, a new technique has been suggested in order to produce a part with complete filled corners. In this approach, two moveable bushes have been used. So, the workpiece moves driven by both bushes simultaneously. In the first stage, system pressure increases until a maximum of 15 MPa, providing aninitial tube bulge. The results showed that the pressure in this stage have to be limited to 17 MPa to avoid fracture. In a second stage, bushes are moved keeping the constant initial pressure. The punches act simultaneously at the die extremities. Results show that the friction between part and die decreases during the forming process significantly. Also, by using this technique it is possible to produce a part with reasonable uniform thickness distribution. Other outcomes of applying this method are the lower pressures required to manufacture a workpiece with complete filled corners with no wrinkling.

• Steel and Composite Structures
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• v.48 no.5
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• pp.485-498
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• 2023

The need for carbon neutrality in the world strives the construction industry to reduce the use of construction materials. Aiming to this, recycled aggregate concrete (RAC) could be used as it reduces the carbon dioxide emissions. Currently, RAC is mainly used in non-structural members of civil constructions, seldom used in structural members. To broaden its structural use, a new type of composite column, i.e., the square and rectangular RAC filled FRP tubes (CFFTs), has been concerned in this study. The investigation on their axial compressive behavior through physical test and numerical analysis demonstrated that the load-carrying capacity of such column is reduced with the increase of replacement ratio of recycled aggregate and aspect ratio of section but can be improved by the increase of FRP confining stiffness and corner radius, said capacity can be equivalent to their steel reinforced concrete counterparts. At failure, the hoop strain at corner of tube is unexpectedly smaller than that at flat side of the tube although the FRP tube ruptured at its corner first, revealing a premature failure. Besides, a design-oriented stress-strain model of concrete and an analysis-oriented finite element model are proposed to predict the load-strain response of square and rectangular CFFT columns, which facilitates the engineering use of RAC in load-carrying structural members.

• Transactions of Materials Processing
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• v.8 no.6
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• pp.604-611
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• 1999

This paper is concerned with the family of parts that generally feature a central hub with radial protrusions. As opposed to conventional forward and backward extrusion, in which the material flows in a direction parallel to that of the punch or die motion, the material flows perpendicular to the punch motion in radial extrusion. Three variants of radial extrusion of a collar or flange are investigated. Case I involves forcing a cylindrical billet against a flat die, Case II involves deformation against a stationary punch recessed in the lower die, and Case III involves both the upper and lower punches moving together toward the center of the billet. Extensive simulational work is performed with each case to see the process conditions in terms of forging load, balanced and symmetrical flow in the flange. Also, the effect of the gap size and die corner radii to the material flow are investigated. In this study, the forming characteristics of radial extrusion will be considered by comparing the forces, shapes etc. The design factors during radial extrusion are investigated by the rigid-plastic FEM simulation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.313-316
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• 2007

In the present study, the flow field in a square container with various corner rounding is studied to investigate drain flow characteristics. An attempt has been made to understand the mechanism that is responsible for vortex suppressing by the different radius of rounding at the corner. For this purpose, flow visualization studies using PIV (Particle Image Velocimetry) are employed to determine the flow patterns in a square tank. Results are obtained when there is no draining and with draining. The flow field is visualized both in horizontal and vertical planes.

• Transactions of Materials Processing
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• v.13 no.6 s.70
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• pp.528-534
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• 2004

In order to find the effect of lubricant viscosity, tool geometry, forming speed, and sheet material properties on the friction in the sheet metal forming, friction tests were performed. Friction test results show that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is high. The bigger die corner radii and punch speed are, the smaller is the friction coefficient. From the experimental observation, the friction model which is the mathematical expression of friction coefficient in terms of lubricant viscosity, roughness and hardness of sheet surface, punch corner radius, and punch speed is constructed. By comparing the punch load found by FEM using the proposed friction model with that obtained from the experiment in 2-D stretch forming, the validity and accuracy of the friction model are demonstrated.

• Nuclear Engineering and Technology
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• v.54 no.1
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• pp.401-413
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• 2022

This paper provides a simple method by which to estimate the cross-section stress profiles for nozzles designed according to ASME Code Section III. Further, this method validates the effectiveness of earlier work performed by the authors on standard nozzles. The method requires only the geometric information of the pressure vessel and the attached nozzle. A PWR direct vessel injection nozzle, a PWR outlet nozzle, a PWR inlet nozzle and a BWR recirculation outlet nozzle are selected based on their corresponding specific designs, e.g., a varying nozzle radius, a varying nozzle thickness and an outlet nozzle boss. A cross-section stress profile comparison shows that the estimates are in good agreement with the finite element analysis results. Differences in stress intensity factors calculated in accordance with ASME BPVC Section XI Appendix G are discussed. In addition, a change in the dimensions of an alternate nozzle design relative to the standard values is discussed, focusing on the stress concentration factors of the nozzle inside corner.