• Title/Summary/Keyword: Cordierite Ceramic

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Simultaneous Removal of NOx/SOx by Catalyst-loaded Cordierite Porous Filter (촉매 담지 코디어라이트 다공성 필터의 NOx/SOx 동시제거에 대한 연구)

  • Lee, Shi-Hee;Chung, Koo-Chun;Kim, Jee-Woong;Shin, Min-Chul;Lee, Hee-Soo
    • Analytical Science and Technology
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    • v.15 no.3
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    • pp.256-262
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    • 2002
  • After porous filters were manufactured using cordierite powder whose mean paricle size was 200${\mu}m$, they were loaded with catalysts such as $V_2O_5$, CuO and $LaCoO_3$ by vacuum impregnation method. And the NOx/SOx simultaneous removal efficiency was measured by passing NO and $SO_2$ through catalyst-loaded ceramic filters. The cordierite porous filters had the apparent porosity of 61.6%, the compressive strength of 12.3 MPa and the pressure drop of 147 pa at the face velocity of 5 cm/sec. According to the analysis of NO/$SO_2$ simultaneous removal efficiency, perovskite $LaCoO_3$ catalyst was the most efficient for the simultaneous NO and $SO_2$ removal. The $LaCoO_3$ catalyst-loaded filter could remove more than 90% for NO and more than 80% for $SO_2$.

Preparation of Pt Catalyst Supported on Zeolite Sheet and Its Performance of Toluene Combustion (제올라이트 쉬트 담지 백금촉매의 제조 및 톨루엔 연소 특성)

  • Kim, Jin-Bae;Im, Na Rae;Kim, Hong Soo;Yoo, Yoon Jong
    • Applied Chemistry for Engineering
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    • v.22 no.3
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    • pp.323-327
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    • 2011
  • A zeolite sheet (ceramic paper containing zeolite) made in a cylindrical configuration can be applied to a honeycomb rotor for the effective VOC removal. In this study, the zeolite sheet containing ZSM-5 was used as a support for Pt-loading, and its catalytic activity for the toluene combustion reaction was compared with those of the other Pt catalysts loaded on ${\gamma}-Al_2O_3$ and cordierite honeycomb. Pt/zeolite sheet catalyst showed a higher activity for toluene combustion reaction than that of $Pt/{\gamma}-Al_2O_3$ or Pt/cordierite honeycomb. On the other hand, the dispersion of Pt particles loaded on the zeolite sheet was improved by the pretreatment with $NH_3-H_2O$ vapor at room temperature. Consequently, the pretreatment of Pt/zeolite sheet by $NH_3-H_2O$ vapor significantly enhanced the catalytic activation for toluene combustion reaction.

A Study on the Characteristics of VOC Removal by Cordierite Filter Loaded with Catalyst (촉매를 담지한 코디어라이트 필터의 VOC 제거 특성에 관한 연구)

  • Chung, Kyung-Won;Kim, Yong-Nam;Park, Jeong-Hyun;Choi, Beom-Jin;Cho, Eul-Hoon;Lee, Hee-Soo
    • Analytical Science and Technology
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    • v.15 no.3
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    • pp.263-269
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    • 2002
  • After porous filters were manufactured using cordierite powder whose mean particle size was 200 ${\mu}m$, they were loaded with catalysts such as Pt, Pd, Cu, Co, La, $V_2O_5$ by vacuum impregnation method. And we investigated the activity of catalysts used for catalytic oxidation of VOC by passing toluene through catalyst-loaded filters. The porous filters had the apparent porosity of 62%, the compressive strength of about 10 MPa and the pressure drop of 15 mmHg at the face velocity of 5 cm/sec. The loading of catalyst decreased the porosity of the filters and increased the pressure drop and the compressive strength of them. Among the catalysts, Pt had the highest activity for catalytic oxidation and could remove more than 90% of toluene at 250 $^{\circ}C$. Below 250 $^{\circ}C$, the content of Pt catalyst had an influence on the conversion of toluene but didn't show any influence above 250 $^{\circ}C$.

Size Effect on the Modulus of Rupture in Automotive Ceramic Monolithic Substrate using Optimization and Response Surface Method (반응표면법과 최적화방법을 이용한 자동차 세라믹 모노리스 담체의 파단계수에 미치는 치수효과)

  • Baek, Seok-Heum;Shin, Soon-Gi;Joo, Won-Sik;Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1392-1400
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    • 2006
  • Since the monolithic ceramic substrate was in introduced for automotive catalytic converters, the durability of the substrate has been a continuing requirement to reduce the emission, gas of vehicle. The substrate can occupy a volume as small as 82 $cm^3$ and as large as 8200 $cm^3$ to provide the required substrate for catalytic activity. The long-term durability varies with the size of the substrate from manufacture's point of view. Therefore this study presents that the response surface model using central composite design can explain size effect on the modulus of rupture in a cordierite ceramic monolithic substrate.

Characteristics of the Ceramic Filter with the Control of Particle Size and Graphite Additive for the Hazardous Particle and Gas Removal (입도와 흑연 첨가제에 따른 유해 입자 및 가스 동시제거용 세라믹필터 특성평가)

  • Cho, Eul-Hun;Lee, Kun-Jae
    • Journal of Powder Materials
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    • v.21 no.6
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    • pp.454-459
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    • 2014
  • In this study, the porous ceramic filter was developed to be able to remove both dust and hazardous gas contained in fuel gas at high temperature. The porous ceramic filters were fabricated and used as a catalyst support. And the effects have been investigated such as the mean particle size, organic content and addition of foaming agent on the porosity, compressive strength and pressure drop of ceramic filters. With the increase of mean powder size and the organic content for the cordierite filter, the porosity was increased, but the compressive strength and pressure drop were decreased. From the results of the research, the optimum condition for the fabrication of ceramic filters could be acquired and they had the porosity of 58%, the compressive strength of 13.4 MPa and the pressure drop of 250 Pa. It was expected that this ceramic filter was able to be applied to the glass melting furnace, combustor, and dust/toxic gas removal filter.

Synthesis of Oxide Ceramic Powders by Polymerized Organic-Inorganic Complex Route

  • Lee, Sang-Jin;Lee, Chung-Hyo;Waltraud M. Kriven
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 2000.06a
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    • pp.151-163
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    • 2000
  • A polymerized organic-inorganic complexation route is introduced for the synthesis of oxide ceramic powders. Polyvinyl alcohol was used as the organic carrier for precursor ceramic gel. Porous and soft powders, which have a high specific surface area, were obtained after calcinating the aerated precursors. The PVA content and its degree of polymerization had a significant influence on the homogeneity of the final powder. In particular, attrition milling process with the porous powder resulted in ultra-fine particles. In the case of the preparation of cordierite powder, nano-size powder, which has a high specific surface area of 181 ㎡/g, was obtained by the milling process. The complexation route was also applied to the synthesis of unstable phase in room temperature like beta-cristobalite, high temperature form of silica.

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The Study on the Supported Oxide Catalysts for Reducing CO Gas in Automotive Exhaust Gas (자동차 배기가스 중의 CO 가스 제거를 위한 촉매장치의 개발에 관한 연구)

  • Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.17 no.4
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    • pp.179-187
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    • 1980
  • Perovskite-type oxide catalysts in the $\textrm{LaMnO}_3$ family were prepared by both freeze drying and precipitation technique, and their catalytic activities with respect to the oxidation of CO with $O_2$ were measured in the composite gases. Freeze drying is a new technique for the prevention of migration of the solutes during drying. Therefore, the corrugated cordierite monolith fabricated with the Ø 1mm stainless steel bar was directly impregnated with nitrate solutions containing the appropriate cations, freeze dried and calcined. Precipitation was done by using $\textrm{(NH_4)}_2\textrm{CO}_3$ but the precipitated catalysts gave lower catalytic than the freeze dried samples due to, in part, relatively high calcining temperature. In this study, freeze dried composition had high catalytic activity, and their apparent activation energy for oxidation of CO was calculated by the rate plots using the data where the percent conversion of CO was less than 20%.

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Combustion Characteristic and Stability of Flat Premixed Ceramic Burner with Different Porous Baffle Plates (평판 예혼합 세라믹 버너의 분포판 변화에 따른 연소화염특성과 안정성 분석)

  • Lee, Jae-Young;Lee, Pil-Hyong;Park, Chang-Soo;Park, Bong-Il;Hwang, Sang-Soon
    • Journal of the Korean Society of Combustion
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    • v.14 no.4
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    • pp.7-16
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    • 2009
  • Porous metal plates (Metal fiber, muti-hole metal plate) using mainly in surface burner are known to have a corrosion and durability problem under high temperature condition. In this study, premixed flat flame with perforated ceramic tile of more durable cordierite material was examined with respect to combustion stability and emission. The flat premixed ceramic burner consists of perforated ceramic tile and various type of baffle plates to form stable surface flame. The results show that most stable flat flame is generated using baffle plate with open ratio of 0.193. In downward flat flame mode which is widely used in condensing boiler, CO is measured below 50ppm from equivalence ratio 0.755 to 0.765 and $NO_X$ is measured below 12ppm from equivalence ratio 0.75 to 0.79. It is also found that the range of blue flame in flame stability curve becomes wider with increasing heat capacity.

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Charactericstics of Glass-Ceramic having High Efficiency Diffuse Reflectance and Fabrication of Laser Cavity (MAS계 결정화유리를 이용한 레이저 여기용 공진기의 제작 및 특성분석)

  • Park, Yong-Bae;Byun, Woo-Bong;Kim, Yo-Hee
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1559-1561
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    • 2002
  • 적외선 확산반사형 결정화유리를 응용한 레이저 여기용 공진기를 제작하여 미세구조 분석 및 레이저 여기 효율특성을 조사하였다. 출발물질로는 Cordierite를 주결정상으로 하는 MAS(MgO, $Al_2O_3$, $SiO_2$) 3성분계 조성에 결정화 유도용 조핵제로 $TiO_2$를 첨가하였으며, 형성된 유리 용융물을 흑연제 몰드에 부어 공진기를 제조하였다. 용융물 중 일부를 2단계 열처리를 행하여 상분석을 실시한 결과 Cordierite($2MgO{\cdot}2Al_2O_3{\cdot}5SiO_2$)와 Rutile($TiO_2$)이 주결정상으로 관찰되었으며, 열처리 온도를 변화시켜 생성된 입자의 크기에 따른 확산반사율간의 관계를 조사한 결과, $1100{\sim}1200nm$에서 열처리된 시편의 경우 $500{\sim}2200nm$의 영역에서 95% 이상의 확산반사율을 나타내었다. 대표적인 고체레이저인 Nd:YAG의 경우, $700{\sim}900nm$ 파장이 주흡수대이며, 이를 결정화유리로 제조된 공진기의 레이저 효율특성실험에 이용하였다. 수냉 및 단일 펄스의 조건에서 $1.7{\sim}1.9%$의 효율을 나타내었다.

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Preparation of Porous Glass-Ceramics by the Sintering (소결법에 의한 다공질 결정화유리의 제조)

  • 박용완;이준영
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1218-1230
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    • 1994
  • In manufacturing process of porous glass-ceramics by the filler method, the sintering behaviour of crystallizable glass powder mixed with various salts was studied and also the effects of precipitated crystal phases on the properties of porous glass-ceramics were investigated. Fine-grained crystallizable glass powder was homogeneously mixed with various slat having grain size 100~200 ${\mu}{\textrm}{m}$ and sintered for densification. After washing out the inorganic salt with distilled water, the porous sintered body was heat treated additionly for crystallization. The MgO-Al2O3-SiO2 base glass was used as crystallizable glass powder and the water soluble salts such as K2SO4 and MgSO4 were used as filler. When K2SO4 was used, leucite crystal phase was formed as a result of the ion exchange and porous glass-ceramics which exhibit high temperature resistance and high thermal expansion coefficient of 17$\times$10-6/$^{\circ}C$ could be obtained. On the contrary, when MgSO4 was used, only slight ion exchange is observed and $\mu$-cordierite and $\alpha$-cordierite crystal phases were formed and porous glass-ceramics which exhibit low thermal expansion coefficient schedule were determined with the results of DTA curves, thermal shrinkage curves and XRD patterns analysis. From DTA curves and thermal shrinkage curves, it was found that the sintering densification have been completed at the temperature range of exothermic peak for crystallization. The pore size distributions and pore diameters were measured by mercury porosimeter. The pore diameter of porous glass-ceramics was 10~15 ${\mu}{\textrm}{m}$ when 100~200${\mu}{\textrm}{m}$ grain size of K2SO4 was used and it was 25~30 ${\mu}{\textrm}{m}$ when the same grain size of MgSO4 was used. The porous glass-ceramics K2SO4 used shows bimodal pore size distribution and its porous skeleton structure was ascertained by SEM observation.

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