• Title/Summary/Keyword: Copper production

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The Application of Copper Smelting Slag as Concrete aggregate (콘크리트용 동슬래그 골재의 활용 기술)

  • Ji, Seok-Won;Seo, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.68-75
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    • 2006
  • The total production of the smelted copper reaches 450,000 tons per year, and the production of copper-related goods grows year by year owing to the extension of facilities and the development of production techniques. On the other hand, the volume of slag discharges by-produced at the time of copper smelting process is also on trend of increase. The by-produced copper smelting slag amounts to 700,000 tons a year, which is one and half times of the total smelted copper production. Accordingly nobody disagrees that comprehensive researches on how to deal with and how to reuse the accumulated smelting copper slag have to be encouraged. Even though the possible uses of the copper smelting slag have being made on various levels at present as materials for iron powder cement, sand-blasting and fire-proofing rock wool, but a considerable volume of the slag is abandoned as unnecessary by burying or piling up in careless in the open ground.

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A Study of Copper Production Techniques at the Archaeological Site in Gwanbukri, Buyeo in the 6th and 7th Centuries (6~7C 부여 관북리 유적의 동 생산기법 연구)

  • Lee, Ga Young;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.36 no.3
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    • pp.162-177
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    • 2020
  • Research was conducted to characterize the copper production and smelting process with 11 copper smelting by-products (copper slag and copper crucible) excavated from the NA and LA areas at the Gwanbuk-ri archeological site in Buyeo. Scanning electron microscopy-energy dispersive spectroscopy, wavelength dispersive X-ray fluorescence, X-ray diffraction, and Raman microspectroscopy were employed in the analysis. The research results reveal that the copper slag from Gwanbuk-ri contained silicate oxide, magnetite, fayalite, and delafossite, which are typical characteristics of crucible slag and refined slag. The outward appearance and microstructure of the slag were grouped as follows: 1. glassy matrix + Cu prill, 2. glassy matrix + Cu prill + magnetite, 3. silicate mineral matrix + Cu prill, 4. crystalline (delafossite and magnetite) + amorphous (Cu prill), 5. magnetite + fayalite, and 6. slag from slag. The copper slags from Guanbuk-ri were found to contain residues of impurities such as SiO2, Al2O3, CaO, SO4, P2O5, Ag2O, and Sb2O3 in their microstructure, and, in some cases, it was confirmed that copper, tin and lead are alloys. These results indicate that refining of intermediate copper(including impurities) and refining of alloys of copper(including impurities) - tin and refining of copper(including impurities) - tin - lead took place during the copper production process at Gwanbuk-ri, Buyeo.

The Optimization of Continuous Casting Process for Production of Copper Clad Steel Wire (동피복 복합선재 제조를 위한 연속주조공정의 최적화)

  • Cho, Hoon;Kim, Dae-Geun;Hwang, Duck-Young;Jo, Hyung-Ho;Kim, Yun-Kyu;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.25 no.6
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    • pp.259-264
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    • 2005
  • The copper clad steel wire is used extensively as lead wires of electronic components such as capacitors, diodes and glass sealing lamp because the wire combines the strength and low thermal expansion characteristic of Fe-Ni steel with the conductivity and corrosion resistance of copper. In order to fabricate the copper clad steel wire, several processes including electro-plating, tubecladding extrusion process and dip forming process have been introduced and applied. The electroplating process for the production of copper clad steel wire shows poor productivity and induces environmental load generation such as electroplating solution. The dip forming process is suitable to mass production of copper clad steel such as trolley wire. and need expensive manufacturing facilities. The present paper describes the improvement of the conventional continuous casting process to fabricate copper clad steel wire, which its core metal is low thermal expansion Fe-Ni alloy and its sheath material is copper. In particular, the formation of intermetallic compound at interface between core and sheath was investigated in order to introduce optimum continuous casting process parameter for fabrication of copper clad steel wire with higher electrical conductivity. The mechanical strength of copper clad steel wire was also investigated through wiredrawing process with of 95% in total reduction ratio.

Removal Characteristics of Copper Ion in Wastewater by Employing a Biomass from Liquor Production Process as an Adsorbent (주류 제조과정에서 발생하는 바이오매스를 흡착제로 한 구리 제거 특성)

  • Baek, Mi-Hwa;Kim, Dong-Su
    • Journal of Korean Society on Water Environment
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    • v.22 no.4
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    • pp.626-631
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    • 2006
  • The adsorption features of copper ion have been investigated by taking the barley residue which occurring from the beer production process as an adsorbent. Under the experimental conditions, adsorption equilibrium of copper ion was attained within 30 minutes after the adsorption started and the adsorption reaction was observed to be first order. As the temperature increased, the adsorbed amount of copper ion at equilibrium was also increased, which indicated that the adsorption reaction was endothermic. Based on the experimental results which obtained by varying the temperatures, several thermodynamic parameters for copper adsorption reaction were estimated. Regarding the electrokinetic behavior of barley residue, its electrokinetic potential was observed to be positive below pH 5 and turned into negative above this pH. In the pH range from 1.5 to 4, copper adsorption was found to be increased, which was well explained by the electrokinetic behavior of barley residue in the pH range. When nitrilotriacetic acid, which is a complexing agent, was coexisted with copper ion, equilibrium adsorption of copper ion was decreased and this was presumed to be due to the formation of metal complex. In addition, the adsorbed amount of copper ion was examined to be increased when $KNO_3$ was coexisted, however, it approached a saturated value above a certain concentration of $KNO_3$.

MINERAL STATUS OF GRAZING CATTLE IN SOUTH SULAWESI, INDONESIA: 2. MICROMINERALS

  • Prabowo, A.;McDowell, L.R.;Wilkinson, N.S.;Wilcox, C.J.;Conrad, J.H.
    • Asian-Australasian Journal of Animal Sciences
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    • v.4 no.2
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    • pp.121-130
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    • 1991
  • Research was conducted to determine the micromineral status of grazing cattle in three climatic regions of the province of South Sulawesi, Indonesia. Soil, forage, blood and liver samples were collected within the Western, Central and Eastern regions in February-March and August-September of 1987. Forages were deficient in copper, selenium and zinc. Serum copper was deficient in all regions but zinc was deficient more in the dry season. Liver copper was deficient in all regions and both seasons except in the central region in the rainy season. Based on the analyses, microminerals most likely deficient in both the rainy and dry seasons for each region were as follows: Western-copper, selenium and zinc; Central-manganese and copper; Eastern-selenium, copper and zinc. Some degree of molybdenum excess was found in the Eastern region.

Variations of Hydrogen Production in the Presence of Heavy Metals During Anaerobic Fermentation of Food Waste (음식물쓰레기의 혐기성 소화 시 중금속에 따른 수소생산량의 변화)

  • Lee, Pul-eip;Lee, Tae-jin
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.2
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    • pp.97-103
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    • 2017
  • In this study, variations of hydrogen production were investigated with food waste fermentation in the presence of heavy metals. Hydrogen production was 79.48 mL/g COD with fermentation of food waste. In the presence of 1 mg/L of zinc, the hydrogen production was decreased about 60%. When the copper is present, the production of hydrogen is severely inhibited, while the coexistence of copper with zinc relaxes the inhibition of copper and restores hydrogen production. Butyric acid or acetic acid was observed as the main species during hydrogen production. Klebsiella sp., Clostridium sp., and Dysgonomonas sp. were mainly appeared in the samples not containing heavy metals. However, Enterococcus sp. extremely influenced the hydrogen production activities of samples containing zinc or copper.

Effects of Copper and Selenium Supplementation on Performance and Lipid Metabolism in Confined Brangus Bulls

  • Netto, Arlindo Saran;Zanetti, Marcus Antonio;Claro, Gustavo Ribeiro Del;de Melo, Mariza Pires;Vilela, Flavio Garcia;Correa, Lisia Bertonha
    • Asian-Australasian Journal of Animal Sciences
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    • v.27 no.4
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    • pp.488-494
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    • 2014
  • Twenty-eight Brangus cattle were used to determine the effect of copper and selenium supplementation on performance, feed efficiency, composition of fatty acids in Longissimus dorsi (LD) muscle, and cholesterol concentration in serum and in LD muscle and enzymes activities, reduced glutathione (GSH) and oxidized glutathione (GSSG). The treatments were: i) Control, without copper (Cu) and selenium (Se) supplementation; ii) Se, 2 mg Se/kg of dry matter such as sodium selenite; iii) Cu, 40 mg Cu/kg of dry matter such as copper sulfate; iv) Se/Cu, 2 mg Se/kg of dry matter such as sodium selenite and 40 mg Cu/kg of dry matter such as copper sulfate. LD muscle fatty acid composition was not influenced by the treatments (p>0.05). The serum concentration of cholesterol was not influenced by the treatments (p>0.05), however, the concentration of cholesterol in LD was lower in cattle supplemented with copper and selenium (p<0.05). Oxidized glutathione and reduced glutathione increased (p<0.05) with Cu, Se and Se/Cu supplementation. The supplementation of copper (40 mg/kg DM) and selenium (2 mg/kg DM) altered the metabolism of lipids in confined Brangus cattle, through a decrease in cholesterol deposition in the LD, possibly by changing the ratio between reduced glutathione/oxidized glutathione. Copper and selenium supplementation improved animal performance and feed efficiency (p<0.05) when compared to the control group, providing advantages in the production system, while also benefiting consumers by reducing cholesterol concentration in the meat.

Solar power and desalination plant for copper industry: improvised techniques

  • Sankar, D.;Deepa, N.;Rajagopal, S.;Karthik, K.M.
    • Advances in Energy Research
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    • v.3 no.1
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    • pp.59-70
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    • 2015
  • In India, continuous production of electricity and sweet/potable water from Solar power and desalination plant plays a major role in the industries. Particularly in Copper industry, Solar power adopts Solar field collector combined with thermal storage system and steam Boiler, Turbine & Generator (BTG) for electricity production and desalination plant adopts Reverse osmosis (RO) for sweet/potable water production which cannot be used for long hours of power generation and consistency of energy supply for industrial processes and power generation cannot be ensured. This paper presents an overview of enhanced technology for Solar power and Desalination plant for Copper industry making it continuous production of electricity and sweet/potable water. The conventional technology can be replaced with this proposed technique in the existing and upcoming industries.

Frictional behaviour of epoxy reinforced copper wires composites

  • Ahmed, Rehab I.;Moustafa, Moustafa M.;Talaat, Ashraf M.;Ali, Waheed Y.
    • Advances in materials Research
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    • v.4 no.3
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    • pp.165-178
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    • 2015
  • Friction coefficient of epoxy metal matrix composites were investigated. The main objective was to increase the friction coefficient through rubber sole sliding against the epoxy floor coating providing appropriate level of resistance. This was to avoid the excessive movement and slip accidents. Epoxy metal matrix composites were reinforced by different copper wire diameters. The epoxy metal matrix composites were experimentally conducted at different conditions namely dry, water and detergent wetted sliding, were the friction coefficient increased as the number of wires increased. When the wires were closer to the sliding surface, the friction coefficient was found to increase. The friction coefficient was found to increase with the increase of the copper wire diameter in epoxy metal matrix composites. This behavior was attributed to the fact that as the diameter and the number of wires increased, the intensity of the electric field, generated from electric static charge increased causing an adhesion increase between the two sliding surfaces. At water wetted sliding conditions, the effect of changing number of wires on friction coefficient was less than the effect of wire diameter. The presence of water and detergent on the sliding surfaces decreased friction coefficient compared to the dry sliding. When the surfaces were detergent wetted, the friction coefficient values were found to be lower than that observed when sliding in water or dry condition.

Effects of Dietary Supplementation of Copper Chelates in the Form of Methionine, Chitosan and Yeast in Laying Hens

  • Lim, H.S.;Paik, I.K.
    • Asian-Australasian Journal of Animal Sciences
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    • v.19 no.8
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    • pp.1174-1178
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    • 2006
  • An experiment was conducted to investigate the effects of dietary supplementation of copper chelates in the form of methionine, chitosan and yeast on the performance of laying hens. Four hundred ISA Brown layers, 84 wks old, were assigned to 4 treatments: control, 100 ppm Cu in methionine chelate (Met-Cu), 100 ppm Cu as chitosan chelate (Chitosan-Cu) and 100 ppm Cu as yeast chelate (Yeast-Cu). Each treatment had five replicates of 20 hens. Hen-day and hen-housed egg production and egg weight were significantly (p<0.05) increased by Met-Cu supplementation. The increase by Chitosan-Cu and Yeast-Cu supplementation was not significant. Contrast of the control vs. Cu chelates showed egg weight was significantly (p<0.05) increased by Cu chelate supplementation. Soft-shell egg production was significantly (p<0.05) reduced by supplementation of Cu chelates. Met-Cu treatment showed the lowest incidence of soft egg production. Gizzard erosion index was increased by Cu chelate supplementation. Crude fat in liver, total cholesterol in yolk and Cu content in liver and yolk were not significantly influenced by Cu chelate supplementation. It was concluded that dietary supplementation of 100 ppm Cu as Met-Cu significantly increased egg production and egg weight. Cu-Met chelate was also effective in reducing soft-shell egg production but increased gizzard erosion index.