• Title/Summary/Keyword: Copper loss

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An Optimal Current Distribution Method of Dual-Rotor BLDC Machines

  • Kim, Sung-Jung;Park, Je-Wook;Im, Won-Sang;Jung, Hyun-Woo;Kim, Jang-Mok
    • Journal of Power Electronics
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    • v.13 no.2
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    • pp.250-255
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    • 2013
  • This paper proposes an optimal current distribution method of dual-rotor brushless DC machines (DR-BLDCMs) which have inner and outer surface-mounted permanent-magnet rotors. The DR-BLDCM has high power density and high torque density compare to the conventional single rotor BLDCM. To drive the DR-BLDCM, dual 3-phase PWM inverters are required to excite the currents of a dual stator of the DR-BLDCM and an optimal current distribution algorithm is also needed to enhance the system efficiency. In this paper, the copper loss and the switching loss of a DR-BLDCM drive system are analyzed according to the motor parameters and the switching frequency. Moreover, the optimal current distribution method is proposed to minimize the total electrical loss. The validity of the proposed method was verified through several experiments.

A Study on the Selection of Core Materials in Motors according to Operating Speed Range (전동기 주 운전 영역에 따른 코어 재질 선정에 관한 연구)

  • Lee, Byeong-Hwa;Lee, Sang-Ho;Hong, Jung-Pyo;Ha, Kyung-Ho
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.791-792
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    • 2006
  • In motor design, an important factor is the content of silicon in coss material, which can effect the saturation of magnetic circuit and coss loss. While the content of silicon is high, the core loss will be reduced. At the same time, in order to assure the effective flux, the magnetizing current must be increased and then the copper loss becomes higher. Therefore the material with high content of silicon, which is used in the motor, can not always give the high efficiency. In this paper flux linkage of two different material s10 and s60 is compared according to the operating region and then exciting current to obtain same flux is estimated. By comparing core loss and copper loss between two material with the estimated current and flux linkage, this paper presents a criterion in determining the material for higher efficiency

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Experimental Works and Power Loss Calculations of Surface-Mounted Permanent Magnet Machines

  • Choi, Jang-Young;Ko, Kyoung-Jin;Jang, Seok-Myeong
    • Journal of Magnetics
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    • v.16 no.1
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    • pp.64-70
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    • 2011
  • Surface-mounted permanent magnet (PM) machines were examined experimentally and theoretically, through power loss measurements and calculations. Windage, friction and copper losses were calculated using simple analytical equations and finite element (FE) analyses. Stator core losses were calculated by determining core loss coefficients through curve-fitting and magnetic behavior analysis through non-linear FE calculations. Rotor eddy current losses were calculated using FE analyses that considered the time harmonics of phase current according to load. Core, windage and friction open-circuit losses and copper loss were determined experimentally to test the validity of the analyses.

Stator Slot Shape Optimization of Induction Motors for Iron Loss Reduction (철손 저감을 위한 유도전동기 고정자 슬롯 형상 최적화)

  • Park, S.B.;Lee, H.B.;Park, I.H.;Chung, T.K.;Hahn, S.Y.
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.150-152
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    • 1994
  • In this paper, the optimum shape design of stator slot of induction motors for iron loss reduction is proposed. To obtain the flux distribution in induction motors, 2-D finite element method with voltage source is employed. The iron loss is calculated from the iron loss data given by the iron manufacturer. To calculate the sensitivity of iron loss to shape variation, the sensitivity analysis of discrete approach is used. The proposed algorithm is applied to a 3-phase squirrel cage induction motor. The nodes at stator slot boundary of the induction motor are defined as design parameters. By controlling these parameters under the constant volume of iron, we can minimize the iron loss. Furthermore, the stator copper loss is reduced by increasing the slot area. So the stator slot area is determined at the point that the summation of iron loss and copper loss of stator is minimized. Since the constraint of constant volume of iron is nonlinear to the design parameters, the Gradient Projection method is used as an optimization algorithm.

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Loss and Efficiency Dependence of a 6.78 MHz, 100 W, 30 cm Distance Wireless Power Transfer System on Cable Types (6.78 MHz, 100 W, 30 cm 거리 무선 전력 전송 시스템의 전선별 손실 및 효율 비교)

  • Lee, Seung-Hwan;Lee, Byung-Song;Jung, Shin-Myung;Park, Chan-Bae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.11
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    • pp.1651-1657
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    • 2015
  • In MHz operating wireless power transfer systems, skin- and proximity-effect losses in the transmitter and the receiver coils dominate the coil-to-coil efficiency of the system. A Litz-wire was regarded as a common solution for minimizing such Ohmic losses in high frequencies. In this paper, equivalent series resistances of 12 different cables including Litz-wire and copper tubing have been calculated and measured for a 6.78 MHz, 100W, 30 cm wireless power transfer system. It has been shown that the copper tubing has lower resistances compared to the Litz-wire in that frequency and a wireless power transfer system with the copper tubing was able to achieve much higher efficiency than a system using the Litz-wire. Calculations of the resistances and efficiencies were accomplished with analytical equations and those calculations were evaluated by experimental results.

Aggregation of Thin Copper Wire by Ball Milling Treatment (볼밀처리에 의한 구리세선의 응집)

  • Hwang, Jisu;Cho, Seong Su;Seong, Chang Jun;Yoo, Kyoungkeun
    • Resources Recycling
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    • v.29 no.4
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    • pp.67-72
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    • 2020
  • Recycling processes of spent copper wires cosisnt of several steps of cutting and chopping processes for peeling covering materials followed by gravity separation processes, where copper is recovered. Because copper thin wires could be lost during further recycling processes, the wire may need to be further treated. In the present study, the copper thin wire was treated with ball milling to prevent the loss. Since the aggregation of the copper wire could be formed by bending and entangling the copper wire each other, the degree of flexion of the copper wire was measured after ball milling. When the 0.5 cm and 3 cm copper wires were used, the 0.5 cm copper wire was not bent and the 3 cm copper wires were aggregated regardless of the ball addition. When the 1 cm and 2 cm copper wires were used, the degree of flexion was remarkable when the balls were added. In the tests using 2 cm copper wires, the aggregation ratio of the copper wire gradually increased with the amount of the 20 mm alumina ball, and when 200 ml of 30 mm alumina ball was used, the aggregation ratio increased to 89.29 %, but after increasing the ball amount further, the aggregation ratio decreased. Thus, it is expected that the loss of the copper wire could be reducedif when the copper thin wire is treated with ball milling by the aggregation of copper thin wires.

A Comparison Study of Heat Loss Characteristics in Monofilament and Multifilament Superconducting Coils Driven with AC Currents (단일필라멘트와 다중필라멘트 초전도 코일의 교류 전류에 의한 발열 특성 비교 평가)

  • Hwang, S.M.;Kim, K.;Kang, C.S.;Lee, S.J.;Lee, Y.H.
    • Progress in Superconductivity
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    • v.13 no.2
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    • pp.111-116
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    • 2011
  • Since superconducting wires have no resistance, electromagnets based on the superconducting wires produce no resistive heating with DC current as long as the current does not exceed the critical current of the wire. However, unlike resistive wires, superconducting wires exhibit AC heat loss. Embedding fine superconducting filaments inside copper matrix can reduce this AC loss to an acceptable level and opens the way to AC-capable superconducting coils. Here, we introduce an easy and accurate method to measure AC heat loss from sample superconducting coils by measuring changes in the rate of gas helium outflow from the liquid helium dewar in which the sample coil is placed. This method provides accurate information on total heat loss of a superconducting coil without any size limit, as long as the coil can fit inside the liquid helium dewar. With this method, we have evaluated AC heat loss of two superconducting solenoids, a 180-turn solid NbTi wire with 0.127 mm diameter (NbTi coil) and a 100-turn filamented wire with 1.4 mm diameter where 7 NbTi filaments were embedded in a copper matrix with copper to NbTi ratio of 6.7:1 (NbTi-Cu coil). Both coils were wound on 15 mm-diameter G-10 epoxy tubes. The AC heat losses of the NbTi and NbTi-Cu coils were evaluated as $53{\pm}4.7\;{\mu}W/A^2Hzcm^3$ and $0.67{\pm}0.16\;{\mu}W/A^2Hzcm^3$, respectively.

The Effect of Lubricant Containing Copper Alloy Nano-powder on Shafting Stability and Torque of a Diesel Engine (구리합금 나노분말을 혼합한 윤활제가 디젤기관의 축계안정성 및 토크에 미치는 영향)

  • Park, Kweon-Ha;Kim, Young-Nam;Kim, Young-Il
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.514-521
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    • 2008
  • Many research works for improving a boundary lubrication performance have been executed by using solid lubricants, and been tried to apply an engine lubrication. However those general lubricants have not been applied on engines due to the extreme conditions such as very high temperature and pressure during combustion process in a cylinder. In this study a lubricant containing copper alloy nano-powder is applied on a diesel engine driven by an electric motor. Torques and shaft vibrations are measured, then an engine friction loss and rotating stability are assessed. The results show that the frequency of the vibration is about the same as that of a general lubricant, but the amplitudes in the both X and Y direction are reduced as well as the friction loss is reduced.

Viability Loss of Bacteriophage MS2 Exposed to Bronze Alloy Yugi

  • Hwang, Ji-Yeon;Ryu, Tae-Hwa;Lee, Young-Duck;Park, Jong-Hyun
    • Food Science and Biotechnology
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    • v.18 no.4
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    • pp.1022-1026
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    • 2009
  • Cross contamination of foodborne virus via food utensils can be an important route of virus propagation. Bacteriophage MS2 was used as a surrogate for norovirus. The viability loss of bacteriophage MS2 attached to 4 kinds of metal surfaces was investigated at different temperatures and relative humidities (RH). The rate of viability loss was higher at $22^{\circ}C$ than at $10^{\circ}C$ and was higher at 75% RH than at 40% RH. The viability loss of the virus attached to copper or bronze surface was faster than on stainless steel or tin surface. Also the beef juice applied with the virus inoculum on the metal surfaces lowered the rate of viability loss. Although bronze was not as effective as copper in resulting the viability loss, it has been extensively used as a traditional Korean kitchen utensil and could be used more widely to decrease the viral poisoning at food processing environment and hospitals.

Design Methodology for Minimal Stator Copper Loss in A Single-phase Induction Motor (단상 유도전동기의 고정자 동손 최소화를 위한 설계 방법)

  • Baek, Soo-Whang;Kim, Byung-Taek;Kwon, Byung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.9
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    • pp.1536-1545
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    • 2008
  • In this paper, we research a new method for efficiency improvement of a single-phase Induction motor by minimization of the stator loss. To make this, we perform winding design which is based on balanced and quasi-balanced operation condition. It gives efficiency improvement greatly but poor starting torque simultaneously. To obtain the best efficiency improvement maintaining the maximum and starting torque, the optimal winding specification and rotor dimension is determined with variation of secondary resistance, running capacitor and turn ratio. Finally, this paper gives the comparison between the simulation results and experimental results.