• 제목/요약/키워드: Copper Rotor

검색결과 56건 처리시간 0.031초

고효율 전동기용 Cu Rotor의 반응고 성형과 공정변수 제어 (Process Control and Thixoforming Cu Rotor for High Efficiency Motors)

  • 정우성;이상용;신평우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.233-236
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    • 2005
  • Rotor in small-medium induction motor has been usually manufactured by aluminum diecasting. In order to improve efficiency of induction motors, newly developed Cu-Ca alloys have been investigated. The electrical conductivity in the Cu alloys containing Ca less than $1.0wt\%$ was higher than $80\%$ IACS. Cu-Ca alloy is desirable for the thixoforming process because it has wide semi-solid range over $150^{\circ}C$. In this study, Cu-rotor with thixoforming process was developed to replace the conventional aluminum diecasting rotor. Analysis microstructure of thixoforming rotor. effect of incomplete filling defect on the efficiency of induction motor was discussed.

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Copper Loss and Torque Ripple Minimization in Switched Reluctance Motors Considering Nonlinear and Magnetic Saturation Effects

  • Dowlatshahi, Milad;Saghaiannejad, Sayed Morteza;Ahn, Jin-Woo;Moallem, Mehdi
    • Journal of Power Electronics
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    • 제14권2호
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    • pp.351-361
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    • 2014
  • The discrete torque generation mechanism and inherently nonlinear magnetic characterization of switched reluctance motors lead to unacceptable torque ripples and limit the application of these motors. In this study, a phase current profiling technique and torque sharing function are proposed in consideration of magnetic saturation effects and by minimizing power loss in the commutation area between the adjacent phases. Constant torque trajectories are considered in incoming and outgoing phase current planes based on nonlinear T-i-theta curves obtained from experimental measurements. Optimum points on constant torque trajectories are selected by improving drive efficiency and minimizing copper loss in each rotor position. A novel analytic invertible function is introduced to express phase torque based on rotor position and its corresponding phase current. The optimization problem is solved by the proposed torque function, and optimum torque sharing functions are derived. A modification method is also introduced to enhance the torque ripple-free region based on simple logic rules. Compared with conventional torque sharing functions, the resultant reference current from the proposed method has less peak and effective values and exhibits lower copper loss. Experimental and simulation results from a four-phase 4 KW 8/6 SRM validate the effectiveness of the proposed method.

Experimental Works and Power Loss Calculations of Surface-Mounted Permanent Magnet Machines

  • Choi, Jang-Young;Ko, Kyoung-Jin;Jang, Seok-Myeong
    • Journal of Magnetics
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    • 제16권1호
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    • pp.64-70
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    • 2011
  • Surface-mounted permanent magnet (PM) machines were examined experimentally and theoretically, through power loss measurements and calculations. Windage, friction and copper losses were calculated using simple analytical equations and finite element (FE) analyses. Stator core losses were calculated by determining core loss coefficients through curve-fitting and magnetic behavior analysis through non-linear FE calculations. Rotor eddy current losses were calculated using FE analyses that considered the time harmonics of phase current according to load. Core, windage and friction open-circuit losses and copper loss were determined experimentally to test the validity of the analyses.

계자전류 조합에 따른 ISG용 권선형 동기전동기의 설계 및 특성분석 (Design and Characteristic Analysis of Wound Rotor Synchronous Motor for ISG according to Field Current Combination)

  • 권성준;이동수;정상용
    • 전기학회논문지
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    • 제62권9호
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    • pp.1228-1233
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    • 2013
  • In this paper, design of Wound Rotor Synchronous Motor(WRSM) for Integrated Starter and Generator(ISG) is performed based on Finite Element Analysis(FEA). WRSM can control not only magnitude and phase of armature current, but also field current. Thus, various control methods can be considered. Since driving characteristic of WRSM depends greatly on the control method, characteristic analysis accoding to possible driving current combination is reguired. Especially in high speed region, the control method that reduces unnecessary d-axis current by reducing field current is possible, which is similar to field weakening control. By the current combination reducing field and d-axis current, the design minimizing copper loss to increase efficiency on identical driving point is possible. In this paper, high efficient WRSM is designed applying the current combination which can minimize copper loss on each driving point.

Development and Performance Investigation on a 60kW Induction Motor for EV Propulsion

  • Chun, Yon-Do;Park, Byoung-Gun;Kim, Dong-Jun;Choi, Jae-Hak;Han, Pil-Wan;Um, Sukkee
    • Journal of Electrical Engineering and Technology
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    • 제11권3호
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    • pp.639-643
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    • 2016
  • This paper introduces the development process and investigation of a 60kW induction motor for electric vehicles. We present performance improvement in the induction motor of electric vehicle using copper die-casting based on a multi-gate process. Copper die-casting motors can reduce the size of the motor, the loss of the rotor, and material costs. We also introduce electromagnetic, thermal, mechanical design and analysis results that satisfy the design and the performance requirements. In order to analyze losses accurately of induction motor, commercial finite element analysis is done considering PWM voltage and thermal characteristics by using lumped-circuit parameters. Experimental tests are also carried out to validate the traction motor design.

이중계자를 갖는 10 MW급 전초전도 동기 발전기의 교류손실 해석 (AC Loss Analysis of 10 MW Class Fully High Temperature Superconducting Synchronous Generators with Dual Field Windings)

  • 박상호;이명희;이세연;양형석;김우석;이지광;최경달
    • KEPCO Journal on Electric Power and Energy
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    • 제6권4호
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    • pp.467-472
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    • 2020
  • The superconducting synchronous generator is one of the breakthrough elements for direct-drive wind turbines because it is light and small. Normally the superconducting one has copper armature windings in the stator and superconducting field windings on the rotor. The high resistance of the armature can make large copper losses, comparing with the conventional generators with a gear box. One of the solutions for the large copper losses could be a fully superconducting generator. But the high magnetic fields from the superconducting field windings on the rotor also make high perpendicular magnetic fields on the superconducting tapes in the armature windings. We have proposed a fully superconducting synchronous generator with dual field windings. It could immensely decrease the circumferential component of the magnetic field from the field windings at the armature windings. In this paper, we conceptually designed 3 types of superconducting synchronous generators. The first one is the fully superconducting one with conventional structure, which has superconducting armature windings in the stator and superconducting field windings on the rotor. The second one is the one with dual superconducting field windings and superconducting armature windings between them. The last one is the same as the third one except the structure of the armature. If the concentrated armature windings are superconducting ones with cryostats, then they cannot be installed within the span of 2 poles. So, we adopted 3 phases windings within 4 poles system. It makes more AC losses but can be manufactured really.

초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가 (Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection)

  • 성운학;양병일;김정태
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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철도차량용 전동기의 과제 (The Development of A.C. Induction Motor for Electric Railway Rolling Stock)

  • 윤승진;이인우;성기대;하현성;노철웅
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1995년도 추계학술대회 논문집 학회본부
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    • pp.24-26
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    • 1995
  • The Development of A.C. Induction Motor for Railway Rolling Stock. The traction motor is designed as 4-pole induction motor with self ventilation. The winding insulation is throughout of materials of class C. The rotor is designed as a squrrel rotor with copper bar and casting. The rotor speed is detected by means of a pulse generator. The newer tection motor have no casting(frame). Punched-in holes make up the air duct and transfer the heat losses in complete. Maximim motor rpm is higher due to rotor construction. New is the entry of water-cooled traction motors in urban, However the water cooling design in - unfortunately - not applicable in traction motor.

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단상 유도형 동기 전동기의 효율 향상을 위한 회전자 형상 최적화 (Optimal Design of Line-start Permanent Magnet Motor for High efficiency Performance with double-barrier rotor design)

  • 방량;이병화;홍정표;남혁;하승형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 제39회 하계학술대회
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    • pp.768-769
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    • 2008
  • This paper examines an design of double-barrier rotor structure for improving the efficiency performance in a single-phase line-start permanent magnet(LSPM) motor. By utilizing the advantages of double-barrier rotor design that by increasing reluctance torque generation to compensate magnet torque production, the copper loss reduction is achieved. The optimal approach of response surface methodogy(RSM) is performed for determining a optimum double-barrier rotor structure. The improving of efficiency performance is confirmed by finite element method(FEM) and test.

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유한요소법과 반응표면법을 이용한 250 kW급 견인 유도전동기 최적설계 (Optimum Design Criteria of 250 kW Premium Efficiency Traction Induction Motor Using RSM & FEM)

  • 이중호;윤태원
    • 한국자기학회지
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    • 제20권6호
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    • pp.239-243
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    • 2010
  • 본 논문은 반응표면법(Respone Surface Methodology)과 유한요소법(Finite Element Method)을 이용하여 250 kW급 견인 유도 전동기의 효율 향상을 위한 최적설계기준에 대해서 다루었다. 본 논문의 주 관점은 첫째, 회전자 형상 및 치수변화에 따른 토크 비교를 통해 설계 해를 찾는 것이다. 둘째, 중심합성법(Central Composite Design)과 결합된 해석방법이 도입되었고, 추정된 회귀모델의 적합성을 결정하기 위해 분산분석(Analysis Of Variance)이 수행되었다. 이렇게 제안된 실험 절차는 기존의 초기 모델로 부터 시작하여 회전자 형상 및 치수를 최적설계 하였다.