• Title/Summary/Keyword: Cooling limit

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Behavior of the Residual Stress on the Surfaces of 12Cr Steels Generated by Flame Hardening Process (화염경화 표면처리 공정에 의한 12Cr 강의 잔류응력 거동)

  • 이민구;김광호;김경호;김흥회
    • Journal of Surface Science and Engineering
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    • v.37 no.4
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    • pp.226-233
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    • 2004
  • The residual stresses on the surfaces of low carbon 12Cr steels used as a nuclear steam turbine blade material have been studied by controlling the flame hardening surface treatments. The temperature cycles on the surfaces of 12Cr steel were controlled precisely as a function of both the surface temperature and cooling rate. The final residual stress state generated by flame hardening was dominated by two opposite competitive contributions; one is tensile stress due to phase transformation and the other is compressive stress due to thermal contraction on cooling. The optimum processing temperatures required for the desirable residual stress and hardness were in the range of $850^{\circ}C$ to $960^{\circ}C$ on the basis of the specification of GE power engineering. It was also observed that the high residual tensile stress generated by flame hardening induced the cracks on the surfaces, especially across the prior austenite grain boundaries, and the material failure virtually, which might limit practical use of the surface engineered parts by flame hardening.

The Study on Cooling Characterics of TMA Clathrate with Ethanol (에탄올을 첨가한 TMA 포접화합물의 냉각특성에 대한 연구)

  • 김창오;김진흥;정낙규;김석현
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.8
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    • pp.634-640
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    • 2002
  • The purpose of this study is to investigate the propriety of TMA clathrate as a cold storage medium. Particularly, this is to examine the extent of subcooling improvement when the additives is added to the TMA clathrate, because water used for cold storage ma terial has low phase change temperature and subcooling. This study has been analyzed and compared pure water with TMA 30 wt% clathrate how phase change temperature, subcooling and specific heat in the various concentrations are changed. This results prove low phase change temperature and subcooling control effect when the ethanol is added to the TMA 30 wt% clathrate than the TMA 30 wt% clathrate. In addition, it results low specific heat when there is added to the TMA 30 wt% clathrate over 0.5 wt% ethanol in the cold heat source temperature under $-7^{\circ}C$. The other side, it results high specific heat when the ethanol is added in it at the cold heat source temperature under $-5^{\circ}C$. Therefore, it is found that the additive must be controlled by available solution limit and study for new additive must be lasted to know its effect.

A Prediction of the Indoor Contaminant diffusion using Network Simulation (시뮬레이션을 통한 실내 오염물질 확산의 예측 방법)

  • Kang, Ki-Nam;Song, Doo-Sam
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.311-318
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    • 2006
  • CFD simulation is a tool very useful to predict the generation and absorption of the contaminant from the construction materials for the single room condition. However, there is a limit in multi-room simulation for analyzing air movement and contaminant concentration at the condition that the door of each room was closed. A lot of network simulation tool were developed which can used to analyze the mass transfer and contaminant concentration as results in the multi-room condition. However, existing network simulation method was not able to analyze the change of the heating and cooling load with the ventilation as though the change of the indoor air-pollution density was predictable. In this study, new approach to predict heating/cooling load and indoor contaminant concentration will be reviewed. New indoor contaminant concentration module reviewed in this study wad coupled with existing ESP-r network simulation method. The validity of new approach will be analysed for comparison the results of simulation and field measurement results.

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Evaluation of High Cycle Thermal Fatigue on Mixing Tee in Nuclear Power Plant (원전 Mixing Tee에서의 고주기 열피로 평가)

  • Lee, Sun Ki
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.22-29
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    • 2020
  • In nuclear power plants, there is a risk of thermal fatigue in equipment and piping affecting system soundness because the temperature change of the system accompanies in every operation and shutdown. Therefore, in order to prevent the excess of the fatigue limit during the lifetime of plants, the fatigue limit of each piping material is determined in the designing stage. However, there are many cases where equipment or piping is locally subjected to thermal fatigue that is not considered in the design, resulting in damage to the equipment and piping, and failure during operation. Currently, local thermal fatigue generation mechanisms that are not taken into account in the design stage are gradually being identified. In this paper, the effects of the fluid temperature fluctuations on the piping soundness due to the mixing of hot and cold water, one of the local thermal fatigue generating mechanisms, were evaluated.

Analysis on the non-equilibrium dendritic solidification of a binary alloy with back diffusion (역확산을 고려한 이원합금의 비평형 수지상응고 해석)

  • Jeong, Jae-Dong;Yu, Ho-Seon;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.10
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    • pp.3361-3370
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    • 1996
  • Micro-Macro approach is conducted for the mixture solidification to handle the closely linked phenomena of microscopic solute redistribution and macroscopic solidification behavior. For this purpose, present work combines the efficiency of mixture theory for macro part and the capability of microscopic analysis of two-phase model for micro part. The micro part of present study is verified by comparison with experiment of Al-4.9 mass% Cu alloy. The effect of back diffusion on the macroscopic variables such as temperature and liquid concentration, is appreciable. The effect, however, is considerable on the mixture concentration and eutectic fraction which are indices of macro and micro segregation, respectively. According to the diffusion time, the behavior near the cooling wall where relatively rapid solidification permits short solutal diffusion time, approaches Scheil equation limit and inner part approaches lever rule limit.

A Study of the Non-Fourier Heat Conduction Phenomena (비푸리에 열전도 현상에 관한 고찰)

  • Choi, Soon-Ho;Jin, Chang-Fu;Choi, Hyun-Kue;Yun, Seok-Hoon;Kim, Myoung-Hwan;Oh, Cheol
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.37-38
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    • 2005
  • Although the law of classical fourier heat conduction predicts the heat conduction phenomena occurred in most engineering fields with a good accuracy, it is also well-known that the conventional fourier law of a heat conduction has an application limit when the heating and cooling are periodic for a short duration or when the heat conduction is analyzed in the extremely low temperature region. This application limit of classical fourier law results from the fact that it assumed the infinite speed of a heat wave. In this study, we investigated the feasibility of whether the molecular dynamics could be used to calculate the speed of a heat wave through a solid. The calculated sound velocity showed a good agrement with the theoretical prediction qualitatively. From the calculated results, we confirmed that the same methodology can be applied the evaluation of the speed of a heat wave.

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Numerical Comparison of Thermalhydraulic Aspects of Supercritical Carbon Dioxide and Subcritical Water-Based Natural Circulation Loop

  • Sarkar, Milan Krishna Singha;Basu, Dipankar Narayan
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.103-112
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    • 2017
  • Application of the supercritical condition in reactor core cooling needs to be properly justified based on the extreme level of parameters involved. Therefore, a numerical study is presented to compare the thermalhydraulic performance of supercritical and single-phase natural circulation loops under low-to-intermediate power levels. Carbon dioxide and water are selected as respective working fluids, operating under an identical set of conditions. Accordingly, a three-dimensional computational model was developed, and solved with an appropriate turbulence model and equations of state. Large asymmetry in velocity and temperature profiles was observed in a single cross section due to local buoyancy effect, which is more prominent for supercritical fluids. Mass flow rate in a supercritical loop increases with power until a maximum is reached, which subsequently corresponds to a rapid deterioration in heat transfer coefficient. That can be identified as the limit of operation for such loops to avoid a high temperature, and therefore, the use of a supercritical loop is suggested only until the appearance of such maxima. Flow-induced heat transfer deterioration can be delayed by increasing system pressure or lowering sink temperature. Bulk temperature level throughout the loop with water as working fluid is higher than supercritical carbon dioxide. This is until the heat transfer deterioration, and hence the use of a single-phase loop is prescribed beyond that limit.

Thermal stress intensity factor solutions for reactor pressure vessel nozzles

  • Jeong, Si-Hwa;Chung, Kyung-Seok;Ma, Wan-Jun;Yang, Jun-Seog;Choi, Jae-Boong;Kim, Moon Ki
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2188-2197
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    • 2022
  • To ensure the safety margin of a reactor pressure vessel (RPV) under normal operating conditions, it is regulated through the pressure-temperature (P-T) limit curve. The stress intensity factor (SIF) obtained by the internal pressure and thermal load should be obtained through crack analysis of the nozzle corner crack in advance to generate the P-T limit curve for the nozzle. In the ASME code Section XI, Appendix G, the SIF via the internal pressure for the nozzle corner crack is expressed as a function of the cooling or heating rate, and the wall thickness, however, the SIF via the thermal load is presented as a polynomial format based on the stress linearization analysis results. Inevitably, the SIF can only be obtained through finite element (FE) analysis. In this paper, simple prediction equations of the SIF via the thermal load under, cool-down and heat-up conditions are presented. For the Korean standard nuclear power plant, three geometric variables were set and 72 cases of RPV models were made, and then the heat transfer analysis and thermal stress analysis were performed sequentially. Based on the FE results, simple engineering solutions predicting the value of thermal SIF under cool-down and heat-up conditions are suggested.

Effect of Nb-content and Cooling Rate during ${\beta}$-quenching on Phase Transformation of Zr Alloys (${\beta}$-열처리시 Nb 첨가량과 냉각속도가 Zr 합금의 상변태에 미치는 영향)

  • Choi, B.K.;Kim, H.G.;Jeong, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.5
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    • pp.271-277
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    • 2004
  • Zr-xNb alloys (x = 0.2, 0.8, 1.5 wt.%) were prepared to study the characteristics of the phase transformation in Zr-Nb system. The samples were heat treated at ${\beta}$-temperature ($1020^{\circ}C$) for 20 min and then cooled with different cooling rate. The microstructures of the specimens having the same compositions were changed with cooling rate and Nb content. The Widmanst$\ddot{a}$tten structure was observed on the furnace-cooled sample. The relationship between ${\alpha}$-Widmanst$\ddot{a}$tten and ${\beta}$-phase was the {0001}${\alpha}$//{110}${\beta}$, <11$\bar{2}$0>//<111>. The ${\beta}$-phase in Widmanst$\ddot{a}$tten structure of Zr-Nb alloys containing Nb more than solubility limit was identified as ${\beta}_{Zr}$ phase which was a stable phase at high temperature. In the water quenched samples, two kinds of martensite structures were observed depending on the Nb-concentration. The lath martensite was formed in Zr-0.2, 0.8 wt.% Nb alloys and the plate martensite having twins was formed in Zr-1.5 wt.% Nb alloy.

Numerical study of the flow and heat transfer characteristics in a scale model of the vessel cooling system for the HTTR

  • Tomasz Kwiatkowski;Michal Jedrzejczyk;Afaque Shams
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1310-1319
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    • 2024
  • The reactor cavity cooling system (RCCS) is a passive reactor safety system commonly present in the designs of High-Temperature Gas-cooled Reactors (HTGR) that removes heat from the reactor pressure vessel by means of natural convection and radiation. It is one of the factors responsible for ensuring that the reactor does not melt down under any plausible accident scenario. For the simulation of accident scenarios, which are transient phenomena unfolding over a span of up to several days, intermediate fidelity methods and system codes must be employed to limit the models' execution time. These models can quantify radiation heat transfer well, but heat transfer caused by natural convection must be quantified with the use of correlations for the heat transfer coefficient. It is difficult to obtain reliable correlations for HTGR RCCS heat transfer coefficients experimentally due to such a system's size. They could, however, be obtained from high-fidelity steady-state simulations of RCCSs. The Rayleigh number in RCCSs is too high for using a Direct Numerical Simulation (DNS) technique; thus, a Reynolds-Averaged Navier-Stokes (RANS) approach must be employed. There are many RANS models, each performing best under different geometry and fluid flow conditions. To find the most suitable one for simulating an RCCS, the RANS models need to be validated. This work benchmarks various RANS models against three experiments performed on the HTTR RCCS Mockup by the Japanese Atomic Energy Agency (JAEA) in 1993. This facility is a 1/6 scale model of a vessel cooling system (VCS) for the High Temperature Engineering Test Reactor (HTTR), which is operated by JAEA. Multiple RANS models were evaluated on a simplified 2d-axisymmetric geometry. They were found to reproduce the experimental temperature profiles with errors of up to 22% for the lowest temperature benchmark and 15% for the higher temperature benchmarks. The results highlight that the pragmatic turbulence models need to be validated for high Rayleigh natural convection-driven flows and improved accordingly, more publicly available experimental data of RCCS resembling experiments is needed and indicate that a 2d-axisymmetric geometry approximation is likely insufficient to capture all the relevant phenomena in RCCS simulations.