• Title/Summary/Keyword: Cooling Effects

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Effects of die cooling on change of extrusion characteristics of Al-Mn-based thin-walled flat multi-port tube (금형 냉각이 Al-Mn계 다중압출 평판관의 압출 특성 변화에 미치는 영향)

  • Young-Chul Shin;Seong-Ho Ha;Tae-Hoon Kang;Kee-Ahn Lee;Seung-Chul Lee
    • Design & Manufacturing
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    • v.17 no.4
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    • pp.63-71
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    • 2023
  • In order to increase the extrusion production speed of aluminum, extrusion die cooling technology using liquid nitrogen has recently attracted a lot of attention. Increasing the extrusion speed increases the temperature of the bearing area of extrusion dies and the extrusion profile, which may cause defects on the surface of extruded profile. Extrusion die cooling technology is to directly inject liquid nitrogen through a cooling channel formed between the die and the backer inside the die-set. The liquid nitrogen removes heat from the die-set, and gaseous nitrogen at the exit of the channel, covers the extrusion profile of an inert atmosphere reducing the oxidation and the profile temperature. The aim of this study is to evaluate the cooling capacity by applying die cooling to extrusion of Al-Mn-based aluminum alloy flat tubes, and to investigate the effects of die cooling on the change in extrusion characteristics of flat tubes. Cooling capacity was confirmed by observing the temperature change of the extrusion profile depending on whether or not die cooling is applied. To observe changes in material characteristics due to die cooling, surface observation is conducted and microstructure and precipitate analysis are performed by FE-SEM on the surface and longitudinal cross section of the extruded flat tubes.

Characteristic of Refrigerant for Heat-treatment Deformation Control of SCM415 Steel (SCM415강의 열처리 변형제어를 위한 냉각 매질의 특성)

  • Ahn, Min-ju;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.59-65
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    • 2010
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SCM415 steel. The control of heat-treatment deformation must need the progress of production parts for an industry machine. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for the part of the industry machine by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on the thermal deformation and fatigue strength are also investigated.

Design of Solar Cell Cooling System Using Convection Phenomena

  • Lee, Jae-hyuk
    • International journal of advanced smart convergence
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    • v.9 no.2
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    • pp.123-128
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    • 2020
  • We constructed a cooling system for solar cells using convection phenomena and investigated its cooling performance. The cooling system didn't need any driving power or water resources. The convection cooler manufactured with a right-triangle shape of an air duct was attached to the rear of the solar cell to confirm that cooling was performed using convection phenomena. When the ratio of duct width to attachment surface width was 3:7, and the ratio of entrance height and exit height of duct was 5:1, it showed the best cooling performance. Comparative experiments with solar cells without convection cooler showed that cooling effects from 16.5℃ to 20.9℃ occurred after 40 minutes exposed to the 1300W Xenon lamp condition.

The Estimation of Curvature Deformation of Steel Plates in Water Cooling Process after Line Heating (선상 가열시 수냉 효과를 고려한 강판의 변형 추정에 관한 연구)

  • HwangBo, Hyeok;Yang, Park-Dal-Chi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.209-212
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    • 2006
  • Line heating with water cooling is generally adapted process in the shipyards for the forming hull surface. The purpose of this paper is to develop a model of thermal deformation in water cooling process after the line heating. In order to simulate the cooling process, heat transfer analysis was performed by assuming the effects of water cooling as a negative heat-source. Experiment for the line heating with water cooling was performed for 9 models of plates in order to verify the cooling model. By using the suggested model for the water cooling process, it could be observed that the present method predict the plate deformations in the line heating more accurately.

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A Study on Enhancement of Thermoelectric Cooling System Performance by Piezoelectric Actuator (압전 액츄에이터를 이용한 열전냉각 시스템 성능 향상에 관한 연구)

  • Yang, Ho-Dong;Yoon, Hee-Sung;Oh, Yool-Kwon
    • Journal of the Korean Society of Safety
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    • v.24 no.6
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    • pp.13-19
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    • 2009
  • The thermoelectric cooling system consisted of the thermoelectric module, a heat sink and a cooling fan, respectively. Also, the piezoelectric actuator was applied to improve the performance of thermoelectric cooling system and investigate the heat transfer phenomenon. The temperature distribution of test section was measured to investigate cooling characteristics of thermoelectric cooling system. The flow phenomenon of test section was visualized using visualization device. When the piezoelectric actuator was applied to the heat transfer process of thermoelectric cooling system, acoustic streaming was occurred in test section. The acoustic streaming was occurred forced convection flow, and was regularly formed the temperature distribution in test section. The results clearly show that the acoustic streaming is one of the prime effects to enhance the convection heat transfer and can enhance the performance of thermoelectric cooling system.

A Study on the Evaluation of Cooling Demand using Cooling Gas Sales (냉방용 가스사용을 중심으로 추정한 냉방전력수요 평가)

  • KIM C.S.;Rhee C.H.
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.660-662
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    • 2004
  • Cooling demand in Korea has increased constantly. Furthermore, an evaluation and savings of cooling demand has impacted on summer DSM and investment in Korea. Absorbed cooling system uses gas. It could achieve reductions in summer peak load and increase gas demand simultaneously. However its efficiency rate is lower than electric system. Gas cooling system uses separate meter. Therefore we could analyze monthly cooling demand and derive annual uses pattern. This paper analyzes demand pattern of gas cooling and its effects on electricity savings. Also this paper presents the course of policy in electricity sector on spreading of gas cooling measures.

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A Study on the Regional Energy Conservation Effects of a Multi-stage Outdoor Air Enabled Cooling System in a Data Center (데이터센터용 멀티 외기이용 냉방시스템의 지역별 에너지 절감효과에 대한 연구)

  • Park, Moon-Ki;Chang, Hyun-Jae
    • Journal of the Korean Solar Energy Society
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    • v.37 no.1
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    • pp.71-80
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    • 2017
  • A Data center houses a large number of server computers, storage and etc in racks. With the rapid increase of heat generation rates per rack in a data center, energy consumption rates for cooling have been increased year by year. In this study, energy conservation effects of a MOA (multi-stage outdoor air enabled) cooling system in a data center has been investigated when it is applied to 5 different locations, Korea. As results, Energy conservation effects of the MOA cooling system was achieved at about 20% to 30%. Humidifier operation time was 40 to 55 days when supply air temperature was maintained at 13, and humidity condition was kept within the allowed range even though humidifier was off. Furthermore, humidification was not needed when supply air temperature was maintained at $25^{\circ}C$. In selected 5 locations in Korea, the difference of regional climatic conditions affected no more than 5% in cooling energy consumption rates.

Effects of Building-roof Cooling on Scalar Dispersion in Urban Street Canyons (도시 협곡에서 건물 지붕 냉각이 스칼라 물질 확산에 미치는 영향)

  • Park, Soo-Jin;Kim, Jae-Jin
    • Atmosphere
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    • v.24 no.3
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    • pp.331-341
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    • 2014
  • In this study, the effects of building-roof cooling on scalar dispersion in three-dimensional street canyons are investigated using a computational fluid dynamics (CFD) model. For this, surface temperature of building roof is systematically changed and non-reactive pollutants are released from street bottom in urban street canyons with the aspect ratio of 1. The characteristics of flow, air temperature, and non-reactive pollutant dispersion in the control experiment are analyzed first. Then, the effects of building-roof cooling are investigated by comparing the results with those in the control experiment. In the control experiment, a portal vortex which is a secondary flow induced by ambient air flow is formed in each street canyon. Averaged air temperature is higher inside the street canyon than in both sides of the street canyon, because warmer air is coming into the street canyon from the roof level. However, air temperature near the street bottom is lower inside the street canyon due to the inflow of cooler air from both sides of the street canyon. As building-roof temperature decreases, wind speed at the roof level increases and portal vortex becomes intensified (that is, downdraft, reverse flow, and updraft becomes stronger). Building-roof cooling contributes to the reduction of average concentration of the non-reactive pollutants and average air temperature in the street canyon. The results imply that building-roof cooling has positive effects on improvement of thermal environment and air quality in urban areas.

COMPUTATIONAL ANALYSIS ON THE COOLING PERFORMANCE OF GLASS FIBER COOLING UNIT WITH HELIUM GAS INJECTION (헬륨가스 주입식 유리섬유 냉각장치의 냉각성능 해석)

  • Oh, I.S.;Kim, D.;Umarov, A.;Kwak, H.S.;Kim, K.
    • Journal of computational fluids engineering
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    • v.16 no.4
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    • pp.110-115
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    • 2011
  • A modern optical fiber manufacturing process requires the sufficient cooling of glass fibers freshly drawn from the heated and softened silica preform in the furnace, since the inadequately cooled glass fibers are known to cause improper polymer resin coating on the fiber surface and to adversely affect the product quality of optical fibers. In order to greatly enhance the fiber cooling effectiveness at increasingly high fiber drawing speed, it is necessary to use a dedicated glass fiber cooling unit with helium gas injection between glass fiber drawing and coating processes. The present numerical study features a series of three-dimensional flow and heat transfer computations on the cooling gas and the fast moving glass fiber to analyze the cooling performance of glass fiber cooling unit, in which the helium is supplied through the discretely located rectangular injection holes. The air entrainment into the cooling unit at the fiber inlet is also included in the computational model and it is found to be critical in determining the helium purity in the cooling gas and the cooling effectiveness on glass fiber. The effects of fiber drawing speed and helium injection rate on the helium purity decrease by air entrainment and the glass fiber cooling are also investigated and discussed.

Experimental Study on the Film Cooling Effectiveness on a Flat Plate with Anti-Vortex Holes

  • Park, Soon Sang;Park, Jung Shin;Kwak, Jae Su
    • International Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.1-9
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    • 2014
  • In this paper, the effects of the anti-vortex hole angle and blowing ratio on the flat plate film cooling effectiveness were experimentally investigated. For the film cooling effectiveness measurement, pressure sensitive paint technique was applied. The experiments were conducted for cylindrical and anti-vortex film cooling holes, and three blowing ratios of 0.25, 0.5, and 1.0 were tested. Two anti-vortex hole angles of 0 and 15 degree with respect to the flow direction were considered. For the cylindrical hole case, the film cooling effectiveness decreased as the blowing ratio increased because of the coolant lift-off. For the angle anti-vortex hole cases, however, higher blowing ratio resulted in higher film cooling effectiveness due to the reduced actual blowing ratio and diminished kidney vortex. For all blowing ratio, the angled anti-vortex hole case showed the highest film cooling effectiveness.