• Title/Summary/Keyword: Coolant System

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High Speed Ball End Milling for Difficult-to-Cut Materials

  • Lee, Deug-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.19-27
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    • 2000
  • High speed machining (HSM), specifically end milling and ball end cutting, is attracting interest in the die/mold or aerospace industries for the machining of complex 3D surfaces. HSM of difficult-to-cut materials such as die/mold steels, titanium alloys or nickel based superalloys generates the concentrated thermal/frictional damage at the cutting edge of the tool and rapidly decreases the tool life. Following a brief introduction on HSM and reated aerospace or die/mold work, the paper reviews published data on the effect of cutter/workpiece orientation and cutting environments on tool performance. First, experimental work is detailed on the effect of cutter orientation on tool life, cutting forces, chip formation, specific force and workpiece surface roughness. Cutting was performed using 8 mm diameter PVD coated solid carbide cutters with the workpiece mounted at an angle of 45 degree from the cutter axis. A horizontal downwards cutting orientation proveded the best tool life with cut lengths ∼50% longer than for all other directions (horizontal upwards, vertical downwards, vertical upwards). Second, the cutting environments were investigated for dry, flood coolant, and compressed chilly air coolant cutting. The experiments were performed for various hardened materials and various coated tools. The results show that the cutting environment using compressed cilly air coolant provided better tool life than the flood coolant or the dry.

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Experimental Investigation on Forced Convective Heat Transfer Characteristic Generated to Heated Tube (가열된 튜브에서 발생하는 강제 대류열전달 특성에 관한 실험적 연구)

  • Park, Hee-Ho;Lee, Yang-Suk;Kim, Sun-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.90-98
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    • 2006
  • The Heated Tube Facility(HIF) was fabricated to identify the forced convective heat transfer and the cooling characteristic for the hydrocarbon fuel(Jet A-1), which is used for the coolant of the regenerative cooling system. The forced convective heat transfer coefficient was calculated from the measured coolant and tube surface temperature. In case of using the Jet A-1, the maximum heat flux which the coolant can absorb was identified by determining the critical wall temperature generating the burnout on the fixed flow condition. The inlet bulk-temperature of the coolant has a direct influence on the forced convective heat transfer characteristic.

TRIGGERING AND ENERGETICS OF A SINGLE DROP VAPOR EXPLOSION: THE ROLE OF ENTRAPPED NON-CONDENSABLE GASES

  • Hansson, Roberta Concilio
    • Nuclear Engineering and Technology
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    • v.41 no.9
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    • pp.1215-1222
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    • 2009
  • The present work pertains to a research program to study Molten Fuel-Coolant Interactions (MFCI), which may occur in a nuclear power plant during a hypothetical severe accident. Dynamics of the hot liquid (melt) droplet and the volatile liquid (coolant) were investigated in the MISTEE (Micro-Interactions in Steam Explosion Experiments) facility by performing well-controlled, externally triggered, single-droplet experiments, using a high-speed visualization system with synchronized digital cinematography and continuous X-ray radiography. The current study is concerned with the MISTEE-NCG test campaign, in which a considerable amount of non-condensable gases (NCG) are present in the film that enfolds the molten droplet. The SHARP images for the MISTEE-NCG tests were analyzed and special attention was given to the morphology (aspect ratio) and dynamics of the air/ vapor bubble, as well as the melt drop preconditioning. Energetics of the vapor explosion (conversion ratio) were also evaluated. The MISTEE-NCG tests showed two main aspects when compared to the MISTEE test series (without entrapped air). First, analysis showed that the melt preconditioning still strongly depends on the coolant subcooling. Second, in respect to the energetics, the tests consistently showed a reduced conversion ratio compared to that of the MISTEE test series.

Research on the inlet preswirl effect of clearance flow in canned motor reactor coolant pump

  • Xu, Rui;Song, Yuchen;Gu, Xiyao;Lin, Bin;Wang, Dezhong
    • Nuclear Engineering and Technology
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    • v.54 no.7
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    • pp.2540-2549
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    • 2022
  • For a pressurized water reactor power plant, the reactor coolant pump (RCP) is a kernel component. And for a canned motor RCP, the rotor system's properties determines its safety. The liquid coolant inside the canned motor RCP fills clearance between the metal shields of rotor and stator, forming a lengthy clearance flow. The influence of inlet preswirl on rotordynamic coefficients of clearance flow in canned motor RCP and their effects on the rotordynamic characteristics of the pump are numerically and experimentally investigated in this work. A quasi-steady state computational fluid dynamics (CFD) method has been used to investigate the influence of inlet preswirl. A vertical experiment rig has also been established for this purpose. Rotordynamic coefficients on different inlet preswirl ratios (IR) are obtained through CFD and experiment. Results show that the cross-coupled stiffness of the clearance flow would change significantly with inlet preswirl, but other rotordynamic coefficients would not change significantly with inlet preswirl. For the case of clearance flow between the stator and rotor cans, influence of inlet preswirl is not so significant as the IR is not large enough.

A study on the reduction of emission by controlled cooling system in a diesel engine (냉각 시스템 제어에 따른 디젤 엔진의 배기가스 저감에 관한 연구)

  • Choi, Kyung-Wook;Cho, Won-Joon;Lee, Ki-Hyung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3294-3299
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    • 2007
  • These days the exhaustion of petroleum resources and environmental problems are getting serious. Many researchers are focused on low emission and high performance vehicles. Therefore, we should concern about emission regulation when we design a new car. In this study, we investigated the characteristics of the traditional mechanical engine cooling systems which control the engine temperature using engine speed and wax type thermostat. This experiment used three components which are Radiator fan, water pump and water valve controlled by an electronic system based on the engine status (load, speed). We elucidated how different between traditional mechanical cooling system and electronic cooling system which control coolant temperature and coolant flow rate in a DI diesel engine in this paper. The results revealed a fuel saving and an emission (CO, HC) reduction on NEDC cycle.

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CONTROL STRATEGY OF ELECTRIC COOLANT PUMPS FOR FUEL ECONOMY IMPROVEMENT

  • CHO H.;JUNG D.;ASSANIS D. N.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.269-275
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    • 2005
  • The engine cooling system for a medium duty V6, 4.5 L diesel engine was modeled with a commercial code, GT-Cool in order to investigate the effect of controllable electric pump on the cooling performance and the fuel economy. The simulation results of the cooling system model with mechanical coolant pump were validated with experimental data. Two different types of electric pumps were implemented into the cooling system model and PID control for electric pump operation was incorporated into the simulation study. Based on the simulation result with electric pump, conventional thermostat hysteresis was modified to reduce pump operation for additional improvement of fuel economy, and then the benefit of electric pumps with modified thermostat hysteresis on fuel economy was demonstrated with the simulation. The predicted result indicates that the cooling system with electric pump and modified thermostat hysteresis can reduce pump power consumption by more than $99\%$ during the FTP 74 driving cycle.

Design of Reactor Coolant Purification Filter and Seal Injection Filter (원자로 냉각재 정화필터 및 밀봉수 주입필터 국산화 설계)

  • Park, Jong-Beom;Kim, Dong-Soo;Lee, Joo-Hyoung
    • Proceedings of the KIEE Conference
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    • 2000.11c
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    • pp.476-478
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    • 2000
  • Objective is to design a high performance purification filter system of reactor coolant and seal injection system at nuclear power station. The purification filter systems play an important role in the stability of the nuclear and volume control system which consist the primary network systems of the nuclear power station. But the users of the purification filter systems frequently suffer from high maintenance cost which comes from lack of understanding of the system technology and domestic suppliers. It is time to establish a high performance domestic filter system manufacturing technology and optimum design for wide use in industrial applications.

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Optimization of Fuel-cell stack design using CFD-ACE (CFD-ACE를 이용한 연료 전지 냉각판의 최적 설계)

  • 홍민성;김종민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.14-18
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    • 2003
  • Feul-cell system consists of fuel reformer, stack and energy translator. Among these parts, slack is a core part which produces electricity directly. In order to set a stack module, fabrication of appropriate stack, design of water flow path in stack, and control of coolant are needed. Especially, water or air is used as a coolant to dissipate heat. The different temperature of each electric cells after cooling and the high temperature of the stack affect the performance of the stack, Therefore, it is necessary that the relationship between coolant, healing rate, width of slack, properties of stack, and the shape of water flow path must be understood. For the optimal design, the computational simulation by CFD-ACE has been conducted and the resulting database has been constructed.

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Evaluation of application possibility in chemical decontamination of materials for reactor coolant pump (원자로 냉각재 펌프용 재료의 화학 제염 공정 시 적용 가능성 평가)

  • Kim, Jeong-Il;Kim, Ki-Joon;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.1
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    • pp.84-94
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    • 2007
  • As a reactor coolant pump(RCP) is operated in the nuclear power system for a long time. so its surface is continuously contaminated by radioactive scales. In order to perform regular or emergency repair about RCP internals a special decontamination process should be used to reduce the radiation from the RCP surface by means of chemical cleaning. In this study, applicable possibility in chemical decontamination for RCP was investigated on the various materials. The STS 304 showed the best electrochemical properties for corrosion resistance than other materials. However, the pitting corrosion was slightly generated in both STS 415 and STS 431 with the increasing numbers of cycle and intergranular corrosion were sporadically observed. The size of their pitting corrosion and intergranular corrosion were also increased with increasing cycle numbers.

Coolant Options and Critical Heat Flux Issues in Fusion Reactor Divertor Design

  • Baek, Won-Pil;Chang, Soon-Heung
    • Nuclear Engineering and Technology
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    • v.29 no.4
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    • pp.348-359
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    • 1997
  • This paper reviews cooling aspects of the diverter system in Tokamak fusion devices with primary emphasis on the critical heat flux (CHF) issues for oater-cooled designs. General characteristics of four (4) coolant options for diverter cooling gases, oater, liquid metal, and organic liquid - are discussed first, focusing on the comparison of advantages and disadvantages of those options. Then results of recent studies on the high-heat-flux CHF of water at subcooled high-velocity conditions are reviewed to provide a general idea on the feasibility of the water-cooled diverter concept for future Tokamak fusion reactors. Water is assessed to be the most viable and practical coolant option for diverters of future experimental Tokamaks.

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