• 한국자동차공학회논문집
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• 제24권4호
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• pp.416-424
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• 2016

A robust design of head gasket is pursued by using FEA model of engine assembly. Engine assembly model consists of cylinder head, block, gasket, and head bolt is constructed to understand a complex behavior of this engine compound. Thermal loading is performed on the assembled engine cylinder and block to obtain temperature field. Firing load is added to the results of heat transfer analysis to simulate the engine operation condition. Temperature filed results from heat transfer analysis are mapped into the structural mesh. Contact pressure distribution along the bead has been monitored for the engine operation condition. Based on the results obtained from the analysis, Taguchi method has been adopted for a robust design process of head gasket. Among the control factors, bolt size affects most robustness of head gasket sealing.

• 대한기계학회논문집A
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• 제27권9호
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• pp.1597-1606
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• 2003

Static analysis using hybrid finite element(FE) method has been applied to characterize the influence of position, runout and thickness errors of the sun, ring and planet on the bearing forces and critical tooth stress. Some guidelines for tolerance control to manage critical stress and bearing forces are deduced from the results. Carrier indexing error planet assembly and planet tooth thickness error are most critical to reduce planet bearing force and maximize load sharing as well as to reduce critical stresses. Sun and carrier bearing forces due to errors increase several times more than those of normal condition.

• 전산구조공학
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• 제5권4호
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• pp.93-102
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• 1992

원자로내부구조물의 설계시 필요한 동적응답해석을 위하여 각 구조물의 정확한 진동특성을 파악할 필요가 있다. 한국표준형 원자력발전소를 위하여 설계된 제어봉집합체 보호구조물은 기존의 설계로 부터 많은 설계변경이 있었고, 또 이 구조물은 튜우브와 얇은 판이 사각격자형태로 이루어져 있고 연결봉에 의해 고정되는 등 매우 복잡한 형태로 구성되어 있어서 해석과 시험을 위한 진동측정프로그램을 수행할 필요성이 대두되었다. 따라서 본 논문에서는 보호구조물의 진동시험을 수행하여 동적특성을 구하였고 또한 유한요소모델을 이용하여 해석에 의해 시험조건하에서의 고유진동수와 모우드형상을 구하였다. 시험과 해석에 의한 모우드특성을 비교한 결과 매우 잘 일치함으로써 구조물의 동적응답을 구하기 위한 해석모델의 타당성을 보였다.

• 전산구조공학
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• 제5권3호
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• pp.105-112
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• 1992

원자로 내부구조물의 설계시 필요한 동적응답해석을 위하여 각 구조물의 정확한 진동특성을 파악할 필요가 있다. 한국 표준형 원자력발전소를 위하여 설계된 제어봉집합체 보호구조물은 기존의 설계로 부터 많은 설계변경이 있었고, 또 이 구조물은 튜우브와 얇은 판이 사각격자 형태로 이루어져 있고 연결봉에 의해 고정되는 등 매우 복잡한 형태로 구성되어 있어서 해석과 시험에 의한 진동측정 프로그램을 수행할 필요성이 대두되었다. 따라서 본 논문에서는 진동측정 프로그램의 첫 단계로서 범용구조해석코드인 ANSYS를 이용하여 시험전 해석을 수행하였다. 또 자유도의 수와 얇은 판에 있는 구멍 및 연결봉의 pre-load가 구조물의 자유진동수에 미치는 영향을 검토하였다. 이로부터 결정된 유한요소모델에 대하여 모우드해석을 수행하여 구조물의 고유진동수와 모우드형상을 구하였고, 조화운동해석(Harmonic Analysis)을 행하여 주요모우드에 대한 응답을 측정함으로써 추후에 수행될 진동측정 시험조건 즉 응답측정부위, 측정위치의 수, 측정진동수의 범위 및 가진력의 크기 등을 결정하였다.

• 항공우주기술
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• 제4권2호
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• pp.203-208
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• 2005

우주발사체에 적용되는 전자부품들은 발사 및 비행 중 극심한 진동 환경에 노출이 된다. 각각의 부품들의 구조적인 신뢰성은 수학적인 접근 방법을 통해서 검증될 수 있다. 이를 위해서는 전자부품들이 장착되는 PCB(Printed Circuit Board) 조립체 및 PCB조립체가 장착되는 하우징에 대한 고유주파수가 주요한 인자에 해당이 된다. 본 논문에서는 하이드라진 TCU(Thruster Control Unit)의 PCB 조립체와 하우징의 고유주파수들을 구하기 위해서 유한요소해석을 이용하였으며 이를 실험적인 방법을 통하여 검증하였다.

• Journal of Mechanical Science and Technology
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• 제18권4호
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• pp.606-621
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• 2004

A dynamic analysis using a hybrid finite element method was performed to characterize the effects of a number of manufacturing errors on bearing forces and critical tooth stress in the elements of a planetary gear system. Some tolerance control guidelines for managing bearing forces and critical stress are deduced from the results. The carrier indexing error for the planet assembly and planet runout error are the most critical factors in reducing the planet bearing force and maximizing load sharing, as well as in reducing the critical stress.

• 대한조선학회논문집
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• 제57권3호
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• pp.160-167
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• 2020

A two-stroke diesel engine and a propeller normally adopted in large merchant ships are regarded as major ship vibration sources. They are directly connected and generate various excitation components proportional to the rotating speed of diesel engine. Among the components, the magnitude of two excitation components with the same frequency generated by both engine and propeller can be compensated by the adjustment of their phase difference. It can be done by the optimization of propeller assembly angle but requires a number of burdensome trials to find the optimal angle. In this paper, the efficient estimation method to determine optimal propeller assembly angle is proposed. Its application requires the axial vibration measurement in sea trial and the numerical vibration analysis for propulsion shafting which can be substituted by additional vibration measurement after one-trial modification of propeller assembly angle. In order to verify the validity of the proposed method, the phase difference between two fifth order excitation components generated by both diesel engine and propeller of a real ship is calculated by the finite element analysis and its result is indirectly validated by the comparison of axial vibration responses at intermediate shaft obtained by the numerical analysis and the measurement in sea trial. Finally, it is numerically confirmed that axial vibration response at intermediate shaft at a resonant speed can be decreased more than 87 % if the optimal propeller assembly angle determined by the proposed method is applied.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2014년도 추계학술대회 논문집
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• pp.36-41
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• 2014

Electro-Mechanical Actuator installed on aircraft consists of a decelerator which magnifies the torque to rotate an axis connected with aircraft control surface, a control section which controls the motor assembly through receiving orders from cockpit and a motor assembly which rotates the decelerator. EMA controls aircraft attitued, position, landing, takeoff, etc. It is important part of a aircraft. Aircraft maneuvering make vibration of EMA. Vibration may cause the vibration fatigue. For that reason, it is necessary to analyze the system safety. In this paper, first EMA is modeled in finite element method and analyzed the response from input vibration. second EMA is tested and analyzed from modal experimental data. third EMA Fe model is updated and re analyzed. and EMA is verified safety with $3{\sigma}$ stress and S/N curves.

• 한국해양공학회지
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• 제33권2호
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• pp.153-160
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• 2019

Welding often results in welding distortion during the assembly process. The welding distortion of thin-plate structures such as the living quarters of ships and offshore installations is a more significant problem than in the case of thick-plate structures. Pre-stressing/heating and fairing, which are additional works to mitigate and control welding distortion, are inevitable, and the construction planning is accordingly delayed. In order to prevent welding distortion and minimize the additional work during the assembly process, increasing the plate thickness and/or the number of stiffeners may be a simple solution, but it may give rise to problems related to cost and weight. In this study, the welding distortion control effect of the type of stiffeners on the door openings of various living quarter structures was investigated using an experimental method and a finite element method. The results showed the feasibility of mitigating and controlling the welding distortion, and the optimum selection of the type of stiffeners was confirmed.

• 한국소음진동공학회논문집
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• 제25권2호
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• pp.108-115
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• 2015

Electro-mechanical actuator installed on aircraft consists of a decelerator which magnifies the torque in order to rotate an axis connected with aircraft control surface, a control section which controls the motor assembly through receiving orders from cockpit and a motor assembly which rotates the decelerator. Electro-mechanical actuator controls aircraft altitude, position, landing, takeoff, etc. It is an important part of a aircraft. Aircraft maneuvering causes vibrations to electro-mechanical actuator. Vibrations may result in structural fatigue. For that reason, it is necessary to analyze the system structural safety. In order to analyze the system structural safety. It is needed reasonable finite element model and structural response stress closed to real value. In this paper, analytic model is derived by using the simplified finite element model, and damping ratio which is closely related to response stress is derived by using modal test. So, we developed analytic model in less than 10 % error rate, compared with modal test. Vibration response stress close to real value was estimated from analytic model modified with modal experimental damping ratio. Estimation method for damping ratio with empirical formula was suggested partly. Finally, It was proved that electro-mechanical actuator had reasonable structure margin of safety at environmental random $3{\sigma}$ stress during life cycle.