• Journal of Institute of Control, Robotics and Systems
• /
• v.3 no.1
• /
• pp.32-39
• /
• 1997

One of the most important performance criteria in tuning the gain of position loop controller for CNC machining center is the contour error. In this papre we analyze contour error in the linear and circular interpolations for the axis-matched and mismatched cases. To have small contour errors, it is necessary to set the P gain for each axis to be same. And the D gain should be much smaller than the P gain. Baded on the analysis in the frequency domain, we propose a gain tuning method for the P and PD controllers. We show that the PD controller is better than the P controller. The effectiveness of this method is demonstrated by experiments.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.12 no.3
• /
• pp.17-24
• /
• 2003

One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

• 제어로봇시스템학회:학술대회논문집
• /
• 1996.10b
• /
• pp.660-663
• /
• 1996

There has been many activity to increase accuracy in machining center by reducing tracking error. The tracking error can cause bad effect in high speed rigid tapping in which syncronization servo motor with spindle is relatively important. To reduce tracking error, feed forward control has been used, but no method is provided knowing motor dynamics, force variation, etc. In this paper, we observe that, despite of tracking error of relevant axis, high speed tapping could be possible by reducing contour error of axis to be syncronized. We present the method to increase accuracy in high speed tapping to minimize contour error by automatically fitting gains of servo and spindle.

• Journal of the Korean Society for Precision Engineering
• /
• v.14 no.8
• /
• pp.65-72
• /
• 1997

An asymmetrical cross-coupled compensator to improve the contouring performance is proposed. This is a refinement of the structure suggested by Koren. The position loop is closed with a proportional controller as in the uncoupled system. An additional input term proportional to the component of the contour error along the corresponding axis is included. The controller gains are chosen to give an appropriate frequency response and an optimum range for the damping ratio. The effectiveness of the proposed controller is studied by means of digital simulations of the dynamics of the drives and the controller for 4 types of command trajectories: straight line contour, cornering contour, circular contour, elliptic contour. Substantial improvement in contouring performance is obtained for a range of contouring conditions.

• Proceedings of the KIEE Conference
• /
• 1998.11b
• /
• pp.435-437
• /
• 1998

In this productive system, it needs to control the each axis motion harmoniously to perform accurately for the manufacturing, transporting and printing. Independent Axis Control usually used for this objection. However, if Independent Axis Control mismatched the parameter of each axis system or in the case of free curve tracking or the case of high speed control, there would be big contour error so that cannot achieve control objection. As a result, there is Contour Control method suggested to supply for this defect. This paper carried modeling of biaxial system and implemented Independent Axis Control & Contouring Control on straight line, circular, and coner path by simulation and experiment. If feedrate increased, contour error growed. In consequence, according to this factor, we introduced contouring controller, so we could find the fact that contour error was reduced more than that of independent axis control about each path.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.10 no.6
• /
• pp.116-125
• /
• 2001

The comprehensive system analysis for contour milling operation has performed in this study, which combined the each element with proper connectivity into closed loop system, and determined the system response by numerical simulation technique. The obtained simulated results were then compared with the experimental results from the practical points of view, and so forth, the governing equations were formulated into the estimation model, which predicted the total contour machining error within 25% accuracy. Through the procedural evaluation, it could ascertain the characteristics of generation mechan- ifs in circular contour machining error, and the weight of each factor.

• Proceedings of the KIEE Conference
• /
• 1995.11a
• /
• pp.186-188
• /
• 1995

In this paper, Cross-Coupled Controller proposed for multi axes servo system. Tracking error and contouring error exist when a machine tool moves along the trajectory in multi exes system. The proposed scheme enhances the contouring performance by reducing contour error. Feedforward compensator reduces the effects of a nonlinear disturbance such as friction or dead zone. The proposed control scheme reduces the contour error which occured when the tool tracks the reference trajectory. Simulation results show that this scheme improves the contouring performance along the reference trajectory in XY-table.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1994.10a
• /
• pp.336-342
• /
• 1994

This paper presents an useful technique for assessing the volumetric error in multi_axis machine tools using the kinematic double ball bar and 3 dimensional spherical contouring. The developed system proposes the 3 dimensional spherical contour for the error analysis. The developed system input the measured radial data, analysing the volumetric errors such as positional, strightness, angle, and squareness errors, etc. The developed system has been tested in a practical machine tool, and showed high

• Proceedings of the KSME Conference
• /
• 2000.04a
• /
• pp.446-451
• /
• 2000

In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2000.10a
• /
• pp.8-13
• /
• 2000

In this paper, a new adaptive cross-coupling control (CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. In addition, a real-time federate adaptation scheme is included in the proposed CCC to regulate cutting force. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy and regulates cutting force more effectively than the existing method.