• Title/Summary/Keyword: Continuous Wave Nd:YAG Laser

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Continuous and Pulsed Laser Induced Copper Deposition on Silicon(Si) from Liquid Electrolyte (전해질 용액내의 실리콘 단결정 표면에서 레이저로 유기되는 구리 침착)

  • 유지영;안창남;이상수
    • Korean Journal of Optics and Photonics
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    • v.3 no.1
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    • pp.50-54
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    • 1992
  • Maskless depositon of copper onto n-doped and p-doped Si in an aqueous copper sulfate solution is investigated. On p-doped Si substrates, microscopic $(~10\mu\textrm{m}$) copper spots are deposited by illuminating continuous wave $Ar^+$ laser beam of wavelength 514.5 nm. Copper deposition on n-doped Si substrates is also achieved by shinning second harmonic pulses $(pulse width~25 nsec, \lambda=530 nm)$ of a passively Q-switched Nd:YAG laser. The observed deposition is attributed to the electric field resulting from the Galvanic potential of a semiconductor-electrolyte junction.

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The Characteristics of Butt Welding Nd:YAG Laser with a Continuous Wave of Nickel Coated S45C Steel (니켈도금된 S45C강의 연속파 Nd:YAG 레이저 맞대기 용접 특성)

  • Mo, Yang-Woo;Shin, Ho-Jun;Shin, Byung-Heon;Yoo, Young-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.1-12
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    • 2007
  • S45C steel has been widely used in industrial applications, such as crank shafts, gears, main spindles of machine tools, connecting rods, etc., because of its distinguished mechanical property. In the convention arc welding of S45C plates without heat treatments, it is possible for welding defects to take place, such as a void or a hot-crack, due to a high carbon composition of S45C. Laser welding process is widely used in the industrial field due to its numerous advantages: a small heat affected zone(HAZ), deep penetration, high welding speed, single-pass thick section capability, and small distortion after welding. The objective of this research works is to investigate the influence of the process parameters, such as power of laser and welding speed, on the characteristics of laser welding for the case of nickel coated and nickel uncoated S45C steel. As the result of the experiment, in case of butt welding, nickel coated S45C steel has a uniform formation of welding zone and it was judged that the welding nature was better as inner defects and the quantity of spatter were formed relatively fewer than nickel uncoated S45C steel.

Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam (오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성)

  • Yoo, Young-Tae;Oh, Yong-Seok;Shin, Ho-Jun;Im, Kie-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

Welding characteristics of Dissimilar Metal by High Power Laser (고출력 레이저에 의한 이종금속 용접특성)

  • 신호준;유영태;임기건;안동규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.250-256
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    • 2004
  • For many years and primarily for economical reasons, Dissimilar Metal Welds have been used as transition joints in a variety of equipment and applications. But Dissimilar Metal Welds have several fabrication and metallurgical drawbacks that can often lead to in-service failures. In this paper, the laser weldability of STS304 stainless steel and SM45C at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested.

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Study on the Mechanical Properties of Laser Welded AZ31 Magnesium Alloy (AZ31 마그네슘 합금 레이저 용접부의 기계적 성질에 관한 연구)

  • Lee, M.Y.;Jeong, B.H.;Jeong, S.M.;Park, H.J.
    • Laser Solutions
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    • v.9 no.1
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    • pp.25-29
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    • 2006
  • This study aimed to investigate the change of mechanical properties with the rolling direction and shielding condition during laser welding of AZ31 magnesium alloy. AZ31 magnesium alloy sheets of 1mm thickness were welded using a continuous wave Nd:YAG laser with and without Ar shielding gas. The effect of Ar shielding gas and rolling direction on the mechanical properties were investigated using Vickers hardness, transverse-weld tensile. Porosity in the weld metals was investigated using an optical microscope. The experimental results showed that mechanical properties of AZ31 magnesium alloy laser welds were upgraded compared to those of base metal. Mechanical properties of AZ31 magnesium alloy laser welds were not substantially changed when Ar shielding gas was supplied.

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Study on the mechanical properties of 5052 aluminum alloy laser welds (5052 알루미늄 합금 레이저 용접부의 기계적 성질에 관한 연구)

  • 윤종원;이윤상;이문용;정병훈
    • Laser Solutions
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    • v.6 no.1
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    • pp.25-31
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    • 2003
  • 5052 aluminum alloy sheets of 2mm thickness were butt welded using a continuous wave Nd:YAG laser with and without Ar shielding gas. Vickers hardness, transverse-weld tensile and bulge tests were carried out to investigate the effect of Ar shielding gas on the mechanical properties and formability of laser welds. Porosity in the weld metals was investigated using an optical microscope. Mechanical properties and formability of 5052 aluminum alloy laser welds were degraded compared to those of base metal. However, those properties were improved due to the reduced size and number of porosity when Ar shielding gas was used.

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A Study of Welding Characteristics of Inconel 600 Alloy by High Power Laser (고출력 레이저를 이용한 인코넬 600 합금의 용접 특성 연구)

  • 송성욱;유영태;신호준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.203-208
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    • 2004
  • The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. Welding characteristics of Inconel 600 Alloy using a continuous wave Nd:YAG laser are experimentally investigated. The major process parameters studied in the present laser welding experiment were position of focus, laser power, travel speed. The gap and offset maintained as small as possible. Optical microscope were used to investigate the microstructures of the welded zone. The follow conclusions can be drawn the laser power and travel speed have a pronounced effect the fusion zone size and shape.

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Particle Beam Focusing Using Radiation Pressure (광압을 이용한 입자빔 집속)

  • Kim, Sang-Bok;Park, Hyung-Ho;Kim, Sang-Soo
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1505-1509
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    • 2004
  • A novel technique for fine particle beam focusing under the atmospheric pressure is introduced using a radiation pressure assisted aerodynamic lens. To introduce the radiation pressure in the aerodynamic focusing system, a 25 mm plano-convex lens having 2.5 mm hole at its center is used as an orifice. The particle beam width is measured for various laser power, particle size, and flow velocity. In addition, the effect of the laser characteristics on the beam focusing is evaluated comparing an Ar-Ion continuous wave laser and a pulsed Nd-YAG laser. For the pure aerodynamic focusing system, the particle beam width was decreased as increasing particle size and Reynolds number. For the particle diameter of 0.5 ${\mu}m$, the particle beam was broken due to the secondary flow at Reynolds number of 694. Using the Ar-Ion CW laser, the particle beam width becomes smaller than that of the pure aerodynamic focusing system about 16 %, 11.4 % and 9.6 % for PSL particle size of 2.5 ${\mu}m$, 1.0 ${\mu}m$, and 0.5 ${\mu}m$ respectively at the Reynolds number of 320. Particle beam width was minimized around the laser power of 0.2 W. However, as increasing the laser power higher than 0.4 W, the particle beam width was increased a little and it approached almost a constant value which is still smaller than that of the pure aerodynamic focusing system. The radiation pressure effect on the particle beam width is intensified as Reynolds number decreases or particle size increases relatively. On the other hand, using 30 Hz pulsed Nd-YAG laser, the effect of the radiation pressure on the particle beam width was not distinct unlike Ar-Ion CW laser.

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The Porosity Control Technology of Lap Joint Welding Using Continuous Wave Nd:YAG Laser of the Low Carbon Steel SS41 (저탄소강 SS41 연속파형 Nd:YAG 레이저 겹치기 용접의 기공제어 기술)

  • Lee, Ka Ram;Hwang, Chan Youn;Yang, Yun Seok;Park, Eun Kyeong;Yoo, Young Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.665-672
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    • 2013
  • With the development of advanced processing technology, laser processing systems, which require high-quality precision processing, have attracted considerable attention. Although laser equipment is expensive, it enables quick processing and less deformation of materials. This technology is often applied to secondary batteries, which has thus farinvolved the use of argon tungsten inert gas (TIG) welding. However, the welding characteristics of argon TIG welding are not yet good, and a laser is used for welding to address this problem. In this study, lap-joint welding was conducted, and the desired welding characteristics were obtained when the laser power was 1800W and the laser beam travel speed was 1.8 m/min. Lap-joint welding was conducted on Ni-coated SS41. Two cases were compared. No pores were observed in the Ni-coated SS41 lap-joint welding part, and cracks appeared from the lap-joints. Moreover, the pole rod and tap were welded together in a T-joint form to improve the output of the secondary battery. T-joint laser welding showed better welding characteristics than TIG welding.

Characteristics on Sandwich Panel Welding of a Ni Thin Plate and Porous Ni Thin Plate (니켈박판과 다공질니켈박판의 샌드위치 판넬 용접 특성)

  • Hwang, Chan-Youn;Yang, Yun-Seok;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.547-555
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    • 2012
  • This paper focuses on the research of the anode and cathode in the Ni-MH secondary battery. In this paper, the proposed method employs a continuous wave Nd : YAG laser based on the pure Ni instead of the low carbon steel to improve the conductivity although the conventional secondary battery is based on the resistance spot welded with low carbon steel SS41. It welds a sandwich panel using the pure Ni and the porous thin plate, and the tested optimal conditions for the laser power and irradiation speed were 300 and 350 Watt, and 1.0~1.6m/min, respectively. Finally, we observed a ratio, heat input and cross-section and measured the conductivity of the welding section to test the weldability.