• Title/Summary/Keyword: Continuous Rolling

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고속 연속주조에 있어서 동적 벌징의 변형거동 해석 (An analysis of deformation behavior on dynamic bulging in the high speed continuous casting)

  • 강충길;윤광식
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1217-1226
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    • 1988
  • 본 연구에서는 고속연속주조의 기초적 연구로서 벌징만을 선택하여 주조속도 의 변화에 의한 주편의 거동을 해석하기 위해 응력을 변형률, 변형률속도, 온도의 함 수로서 잡고 크리프 변형과 탄소성 변형을 동시에 고려한 모델을 도입하여 주편내에서 의 벌징량, 변형률 등의 상태를 밝히며, 고속주조에 있어서 고려해야 할 사항에 대하 여 고찰한다.

평면응력하에서의 직교이방성 대칭축의 회전 (Rotation of Orthotropy Axes under Plane Stress)

  • 인정제;김권희
    • 소성∙가공
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    • 제3권3호
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    • pp.320-334
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    • 1994
  • A set of full size cold rolled steel sheets has been prestrained in the direction of rolling by uniform tensile elongation of 3% and 6%. Then mid-sized tensile specimens were cut from each of the full size sheets at 30, 45, 60 and 90 degrees to the rolling direction. The mid-sized tensile specimens were then prestrained again by uniform tensile elongation by 1%, 2%, 5%, 10% and 15%. finally, miniature tensile specimens were prepared from each of the mid-sized specimens at every 10 degrees to the specimen axis. From the tensile tests on miniature specimens material's hardening behavior under non-proportional loading has been investigated. There are a number of new observations which has not been known to the authors before current work. One of them is continuous reservation of orthoropic symmetry during tensile elongation of mid-sized specimens. Another is continuous rotations of orthotropy axes. Existing theories seem to fail to explain this observations. A new model is proposed in relation to the rotation of orthotropy axes.

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자기부상방식 AMD를 이용한 모바일 하버용 횡동요 저감 데모 장비의 개발 (Development of Anti-Rolling Demo System for Mobile Harbor Using Maglev Type AMD)

  • 박철훈;함상용;김병인;이성휘;박희창;조한욱;문석준;정태영
    • 한국정밀공학회지
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    • 제28권1호
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    • pp.40-47
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    • 2011
  • Mobile harbor which is a novel concept of ocean transportation to bring the containers from the cargo ship waiting on the ocean away is being focused now. To provide the mobile harbor with the stable loading/unloading condition, it is necessary to develop the oscillation mitigation technologies such as anti-rolling system. Anti-rolling system using AMD(Active Mass Driving) has merits that it can handle the disturbances more actively and mitigate the rolling oscillation faster than other type anti-rolling system. However, rack-and-pinion type AMD has problems such as big friction noise from gears and motor, wear and tear, and continuous maintenance. In this paper, novel anti-rolling system using Maglev type AMD for mobile harbor is suggested in order to resolve the problems caused by the friction. This novel anti-rolling system doesn't make any friction because it supports the moving mass by using magnetic levitation force and moves it by using propulsion force from the linear motor. The demo system of the novel anti-rolling system using maglev type AMD has been developed in order to investigate its feasibility. This paper presents the procedures and results of development of this demo system.

가역식 냉간압연기의 Shadow Mask재 압연기술 (Technology of Stip Rolling of Shadow Mask Steel Plate By Reversing Cold Rolling Mill)

  • 김광수;박성권;이중웅;김종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.403-411
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    • 1999
  • The steel plate for shadow mask is used in a Cathode-ray tube of TV monitor and is the strictest product in surface quality because hundreds thousand of holes are perforated in a plane of 25 ${\times}$25 inches. To mass-produce this product, a reversible cold rolling mill for silicon steel was used and the rolling technology and the activity for quality improvement are described in this work. Because the steel plate is a mild steel, which is very sensitive to strip-breakage even in a low tension, we reset the minimum tension values matching to the operating conditions. The roll mark due to the multi-segmented araangement of shape controlling roll was prevented by hardening the intermediate shape controlling roll and by changing the existing working-roll into a HSS (Hig Speed Steel) roll. The scratch caused by the speed difference between a idle roll and a strip was prevented by increasing the roll roughness. With these activities, the steel plate for shadow mask can be stable. The continuous improvement of quality is, however, required for the customer satisfaction both of domestic and overseas market.

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냉연 연속 소둔로 가열대 판온제어 (Strip temperature control for the heating furnace in the continuous-annealing line)

  • 정호성;유석환;백기남
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.779-782
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    • 1990
  • Recently batch type cold rolling processes have been replaced by continuous annealing type processes for cold rolled sheets of mild steel and high strength steel in order to obtain higher productivity, labor saving. In the continuous annealing line, it is very important to maintain the target steel strip temperature at the exit side of each furnace. The automation system of continuous annealing line is based on a hierachical composition. This paper shows how to preset the set value of furnace temperature control for the heating section in a continuous annealing line. Saying in other words, this paper presents the development of an adaptive control approach to control the exit strip temperature in the continuous annealing line. There are three parts in this approach; one is a process modelling and another is recursive parameter estimation and the other is a design of temperature controller.

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3차원 유한요소법을 이용한 열연중 판 및 롤의 열적/기계적 거동 해석 (Precise Prediction of 3D Thermo-mechanical Behavior of Roll - Strip System in Hot Strip Rolling by Finite Element Method)

  • 손성강;김경현;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.129-133
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    • 2001
  • A finite element-based, integrated process model is presented for a three dimensional, coupled analysis of the thermo-mechanical behavior of the strip and work roll in the continuous hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The effect of Edge-Heater on the finishing delivery temperatures is examined by using the present model. The models capability of revealing the effect of diverse process parameters is demonstrated through a series of process simulation.

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직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석 (A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process)

  • 김영도;강충길
    • 대한기계학회논문집
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    • 제18권4호
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

계획기간의 연동적 고려 경우의 추계적 생산계획 (A Stochastic Production Planning Problem in Rolling Horizon Environment)

  • Sung, C. S.;Lee, Y. J.
    • 한국경영과학회지
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    • 제14권2호
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    • pp.67-74
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    • 1989
  • This paper considers single-product production and inventory management problem where cumulative demands up to each time period are mutually independent random variables(known) having continuous probability distributions and the associated cost-minimizing production schedule (when to produce and how much to produce) need be determined in rolling horizon environment. For the problem, both the production cost and the inventory holding and backlogging costs are included in the whole system cost. The probability distributions of these costs are expressed in terms of random demands, and utilized to exploit a solution procedure for a production schedule which minimizes the expected unit time system cost and also reduces the probability of rist that, for the first-period of each production cycle (rolling horizon), the cost of the "production" option will exceed that of the "non-production" one. Numerical examples are presented for the solution procedure illustration.cedure illustration.

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AZ31 마그네슘 합금 레이저 용접부의 기계적 성질에 관한 연구 (Study on the Mechanical Properties of Laser Welded AZ31 Magnesium Alloy)

  • 이문용;정병훈;정성문;박현준
    • 한국레이저가공학회지
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    • 제9권1호
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    • pp.25-29
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    • 2006
  • This study aimed to investigate the change of mechanical properties with the rolling direction and shielding condition during laser welding of AZ31 magnesium alloy. AZ31 magnesium alloy sheets of 1mm thickness were welded using a continuous wave Nd:YAG laser with and without Ar shielding gas. The effect of Ar shielding gas and rolling direction on the mechanical properties were investigated using Vickers hardness, transverse-weld tensile. Porosity in the weld metals was investigated using an optical microscope. The experimental results showed that mechanical properties of AZ31 magnesium alloy laser welds were upgraded compared to those of base metal. Mechanical properties of AZ31 magnesium alloy laser welds were not substantially changed when Ar shielding gas was supplied.

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유한요소법에 기초한 박판에서의 압하력 및 압연동력 정밀 예측 On-Line모델 (II) 장력의 영향 (FE-based On-Line Model for the Prediction of Roll Force and Roll Power in Finishing Mill (II) Effect of Tension)

  • 곽우진;김영환;박해두;이중형;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.121-124
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    • 2001
  • On-line prediction model which calculate roll force, roll power and forward slip of continuous hot strip rolling was built based on the results of plane strait rigid-viscoplastic finite element process model. Using the integrated FE process model, a series of finite element simulation was conducted over the process variables, and the influence of various process conditions on non-dimensional parameters was inspected. The prediction accuracy of the proposed on-line model under front and back tension is examined through comparison with predictions from a finite element process model over the various process conditions. In addition, we examined the validity of the on-line prediction model through comparison with roll force of experiment in hot rolling.

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