• Title/Summary/Keyword: Container crane spreader

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Measurement and Control of Swing Motion Using Image Sensor (이미지 센서를 이용한 크레인의 흔들림 계측 및 제어)

  • Kim, Y.B.;Kawai, H.;Choi, Y.W.;Lee, K.S.;Chae, G.H.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.103-108
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    • 2007
  • In general, the swing motion of the crane is controlled and suppressed by activating the trolley motion. In many papers reported by us, we suggested a new type of anti-sway control system of the crane. In the proposed control system, a small auxiliary mass(moving-mass) is installed on the spreader and the swing motion is controlled by moving the auxiliary mass. The actuator reaction against the auxiliary mass applies inertial control forces to the container in order to reduce the swing motion in the desired manner. The measuring system is based on laser sensor or others. However it is not so useful in real world. Especially, in this paper, the image sensor is used to measures the motions of the spreader and the measured data are fed back to the controller in real time. The applied image processing technique is a kind of robust template matching method which is named Vector Code Correlation (VCC) and devised to consider the real environmental conditions. And the $H_{\infty}$ based control technique is applied to suppress swing motion of the crane. And the experimental result shows that the proposed measurement system based on image sensor and control system is useful and robust to disturbances.

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Design of a Container Crane Controller for High Efficiency in Cargo Handling (하역효율 향상을 위한 컨테이너 크레인의 제어기 설계)

  • 신선근;최재준;소명옥;한국해
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.4
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    • pp.502-508
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    • 2000
  • The amount of container freight is continuously increasing recently, but freight congestion problem frequently occurs at ports due to low efficiency of container crane in transportation and cargo handling. In this paper, a method for designing a fuzzy controller of the container crane system is presented. In this scheme a mathematical model for the system is obtained in state space representation. The response of the proposed fuzzy controller is compared with that of the optimal controller at the same condition. Through the simulation results, the performance of the fuzzy controller was observed better than that of optimal controller in respect of reference change, disturbances and parameter change. The fuzzy controller was also more stable and robust than the optimal controller.

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A New Approach to Anti-Sway System Design Problem

  • Kim, Young-Bok
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1306-1311
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    • 2004
  • We suggest a new type of swing motion control system for a crane system in which a small auxiliary mass is installed on the spreader. The actuator reacting against the auxiliary mass applies inertial control forces to the spreader of the container crane to reduce the swing motion in the desired manner. In this paper, as the basic and first step, we apply the $H_{\infty}$ control approach to anti-sway control system design problem. And, it will be shown that the proposed control strategy is useful and it can be easily applicable to the real world. So, in this study, we investigate usefulness of the proposed anti-sway system and evaluate system performance through simulation and experimental studies.

Quayside Container Cranes in Year 2013

  • Lee, Suk-Jae;Hong, Keum-Shik
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.437-442
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    • 2004
  • In this paper, design specifications for a new generation container crane in year 2013 is investigated. After analyzing the trend of the development of container cranes from the 1950s to date, a prospective size for targeting year 2013 is proposed. Introductory specifications of the frame, trolley, hoist and spreader for the proposed new crane are discussed. Considering that the mega-ships will load and unload more than 15000 boxes at one stop, rough dimensions of the crane including outreach, rail gage, lift, backreach, etc. are also suggested. Although the sheer size of the cranes already present some challenges, the biggest challenge is to improve productivity by maximizing the moves per hour. For this, the speeds of trolleys and hoists, rail loads, stability, etc. are discussed.

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A Study on the Anti-sway System of the UGC (UGC의 복합식 Anti-sway에 관한 연구)

  • 김두형;신영재;박경택;박찬훈;김태우
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.281-291
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    • 1999
  • Productivity of container cranes and gantry cranes is influenced by the performance of crane hardware and cycle time. Cycle time in container handling is influenced by the path of containers and relative positioning of containers. So we have to minimize the sway of containers and spreaders to minimize relative positioning time. And sway minimization is influenced by the skill of workers in manual gantry cranes. In this paper, we will develop anti-sway system using mechanical and electrical method. Proposed hybrid system uses the basic structure of general manual gantry crane. So, it is very useful and effective. Electrical methods are main methods and mechanical methods are auxiliary methods.

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Time Delay Control of Sway and Skew of the Spreader Suspended by Four Flexible Cables

  • Lee, Jeong-Woo;Kim, Doo-Hyeong;Park, Kyeong-Taik
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.540-545
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    • 2004
  • This article describes the time delay control of the 3-dimensional motion of the container cranes used in dockside container terminals. The container is suspended by four flexible cables via spreader, and due to the disturbances such as the wind and acceleration of cranes, the container undergoes translational(sway) and rotational position errors. And due to the uncertainty of weight and rotational inertia, accurate position control of container crane is difficult to realize. This paper, based on the analysis of 3-dimensional dynamics of container moving systems, develops time delay control algorithm [1]. The developed control algorithm is shown effective in controlling the container position in the presence of gust and parameter uncertainties.

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Fuzzy Control of a Sway and Skew of a Spreader by Using Four Auxiliary Cables

  • Lee, Jeong-Woo;Kim, Doo-Hyeong;Park, Kyeong-Taik
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1723-1728
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    • 2005
  • This article describes the fuzzy control of the 3-dimensional motion of the container cranes used in dockside container terminals. The container is suspended by four flexible cables via spreader, and due to the disturbances such as the wind and acceleration of cranes, the container undergoes translational(sway) and rotational position errors. And due to the uncertainty of weight and rotational inertia, accurate position control of container crane is difficult to realize. This paper, based on the analysis of 3-dimensional dynamics of container moving systems, describes the design of the fuzzy controller, which does not require the computation time to optimize the distribution of cable tension. The developed controller is shown effective in controlling the container position in the presence of gust and parameter uncertainties.

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The Effect of Impact Absorbing System Deformation According to the Variation of Cylinder Wall Dimensions on Damping Coefficient (실린더 벽면 치수변화에 따른 변형이 충격흡수장치 감쇠계수에 미치는 영향)

  • 한근조;안찬우;안성찬;심재준;김성윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.765-768
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    • 1997
  • Many malfunctions take place in container crane spreader due to impact. So we designed a hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-cylinder wall. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20mm didn't affect the damping coefficient.

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Impact Analysis For a 2-DOF Shock Absorbing System with Multi-Step Damping Coefficient (다단계 감쇠계수를 갖는 2자유도계 충격흡수장치의 충격해석)

  • 김성윤;심재준;한동섭;안성찬;한근조;안찬우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.871-874
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    • 2002
  • Many malfunctions take place in container crane spreader due to impact. So we designed a 2DOF hydraulic impact absorbing system with multi-step damping coefficient and studied the effect of orifice's interval and damping coefficient. The damping coefficient of upper piston was found to be 180 N.s/m, and the orifice's interval to be 9mm, the max reaction force and the average reaction force might be lowest. Compared with a general 2-DOF impact absorbing system, the max reaction force reduced by 46%., and average reaction force reduced by 5%.

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