• Title/Summary/Keyword: Container crane spreader

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Anti-Sway System of Container Transfer Crane for Automated Container Terminal : Part I - Basic Structure, Modeling and Control (자동화 컨테이너 터미널을 위한 컨테이너 트랜스퍼 크레인의 안티 스웨이 시스템;Part I - 기본 구조, 모델링, 제어)

  • 박찬훈;김두형;신영재;박경택
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.11
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    • pp.1112-1118
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    • 2004
  • Automated container terminals have been developed over the world years and many countries are interested in them because the amount of containers exported or imported is rapidly increasing. The conventional container terminals were not designed to handle this kind of heavily many containers. They would face many structural problems soon or later, although they have been managed to do well so far. One of the most important things in automated container terminal is the handing equipments able to transfer many containers efficiently. Those are maybe automated transfer cranes, automatic guided vehicles and automated quay-side cranes. The word 'automated' means the equipment is operated without drivers and those equipments are able to work without any interruption in working schedule. Through the researches on the conventional transfer cranes, we decided that the structure of conventional transfer cranes is not proper in automated container terminal and it is not possible to handle so many container in limited time. Therefore we have been studying on the proper structure of the automated container for past several years and a new type of transfer cranes has been developed. Design concept and control method of the new crane are introduced and experimental results are presented in this paper.his paper.

Measurement of 3D Spreader Position Information using the CCD Cameras and a Laser Distance Measuring Unit

  • Lee, Jung-Jae;Nam, Gi-Gun;Lee, Bong-Ki;Lee, Jang-Myung
    • Journal of Navigation and Port Research
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    • v.28 no.4
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    • pp.323-331
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    • 2004
  • This paper introduces a novel approach that can provide the three dimensional information about the movement of a spreader by using two CCD cameras and a laser distance measuring unit in order to derive ALS (Automatic Landing System) in the crane used at a harbor. So far a kind of 2D Laser scanner sensor or laser distance measuring units are used as comer detectors for the geometrical matching between the spreader and a container. Such systems provide only two dimensional information which is not enough for an accurate and fast ALS. In addition to this deficiency in performance, the price of the system is too high to adapt to the ALS. Therefore, to overcome these defects, we proposed a novel method to acquire the three dimensional spreader information using two CCD cameras and a laser distance measuring unit. To show the efficiency of proposed method, real experiments are performed to show the improvement of accuracy in distance measurement by fusing the sensory information of the CCD cameras and a laser distance measuring unit.

A Study on the Positioning Devices of the UGC (UGC의 위치측정장치에 관한 연구)

  • 신영재;김두형;박경택;박찬훈;박재룡
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.293-296
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    • 1999
  • In conventional automatic container-terminal, the gantry cranes are operated manually or semi-automatically. But UGC is an unmanned-operated gantry crane and the positioning information for UGC is supplied only by position-measuring devices. In order to enhance the operation efficiency of UGC, it is required that the position-measuring devices have long maintenance period and are not sensitive to the weather and environment condition. And in order to be used practically in container terminal, the cost of position-measuring devices is not higher than currently used measuring devices. In the study, it is discussed the requirements for position-measuring devices in UGC, And it is studied on the measuring devices suitable to UGC. From this study, it is expected that the combination of a rotary encoder and a ferrous metal detector is useful for position-measuring devices in UGC.

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Swing-Motion Control System Design for the Crane Based on Simultaneous Optimum Design Approach (구조제와 제어계의 통합적 설계법을 이용한 크레인의 Swing-Motion 제어계 설계)

  • Jang Ji Seong;Kim Young Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.777-785
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    • 2005
  • The swing motion control problem of a container hanging on the trolly is considered in the paper. In the container crane control problem, suppressing the residual swing motion of the container at the end of acceleration, deceleration or the case of that the unexpected disturbance input exists is main issue. For this problem, in general, many trolley motion control strategies are introduced and applied. In this paper, we introduce and synthesize a swing motion control system in which a small auxiliary mass is installed on the spreader made by ourselves. In this control system, the actuator reacting against the auxiliary mass applies inertial control forces to the container to reduce the swing motion in the desired manner. In many studies, the controllers used to suppress the vibration have been synthesized for the given mathematical model of plants. And, the designers have not been able to utilize the degree of freedom to adjust the structural parameters for the control object. To overcome this problem, so called 'Structure/control Simultaneous Method' is used. In this paper, the simultaneous design method is used to determine the optimum weight of moving mass such that the optimal system performance would be achieved. And the experimental result shows that the proposed control strategy is useful to the case of that the controlled system is exposed to the uncertainties and, robust to the unexpected disturbance inputs.

A Study on the Development of Residual Sway Motion Control System for the Container Crane (컨테이너 크레인의 흔들림 방지장치 개발에 관한 연구)

  • 손유식;김영복
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.35-42
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    • 2000
  • The sway control problem of the pendulum motion of a container hanging on the trolly, which transports containers from a container ship to trucks, is considered in the paper. In the container crane control problem, suppressing the residual swing motion of the container at the end of acceleration or the case of that the unexpected disturbance input exists is main issue. For this problem, in general, the trolley motion control strategy is introduced and applied. But in this paper, we introduce and synthesize a new type of swing motion control system. In this control system, a small auxiliary mass is installed on the spreader. And the actuator reacts against the auxiliary mass, applying intertial control forces to the container to reduce the swing motion in the desired manner. In this paper, we apply the LMI approach and simultaneous optimization design method to design the anti-swing motion control system for the controlled plant. And the simulation result shows that the proposed control strategy is shown to be robust to disturbances like winds and initial sway motion.

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A Study on the Sway Control of a Container Crane Based on $H^{\infty}$ Gain-Scheduling Approach ($H^{\infty}$ Gain-Scheduling 기법을 이용한 컨테이너 크레인의 흔들임 제어에 관한 연구)

  • Kim, Yeong-Bok;Jeong, Yong-Gil
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.7
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    • pp.559-566
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    • 2001
  • The sway control problem of the pendulum motion of a container hanging on the trolly, which transports containers from a container ship to trucks, is considered in the paper. In the container crane control problem, suppressing the residual swing motion of the container at the end of acceleration, deceleration or the case of that the unexpected disturbance input exists is main issue. For this problem, in general, the trolley motion control strategy is introduced and applied. In this paper, we introduce and synthesize a new type of swing motion control system in which a small auxiliary mass is installed on the spreader. The actuator reacting against the auxiliary mall applies inertial control forces to the container to reduce the swing motion in the desired manner. In this paper, we apply the $H^{\infty}$ based gain-scheduling control technique to the anti-swing motion control system design problem of the controlled plant. In this control system, the controller dynamics are adjusted in real-time according to time-varying plant parameters. And the simulation result shows that the proposed control strategy is shown to be useful for the case of time-varying system and, robust to disturbances such as winds and initial sway motion.

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Determination of Object Position for Crane Automation (크레인 자동화를 위한 물체 좌표인식)

  • 박병석;권달안;김성현;윤지섭;노성기;정용만;정용만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1129-1132
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    • 1995
  • Recently, the concept of automation is widely in shipping and unloading materials using the overhead crane for the enhanced productivity. In this regards, we designed an overhead crane that can be operated by operated by computer control system and installed this system at KAERI. In this paper, we introduce algorithms to find the 3D position, diameter, width, and rotated angle of objects such as drum, coil, and container. And the performance of the presented algorithms is tested using drum and container. The result will be useful for positoning grapple device such as spreader to objects in order to automatically grasp them.

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A Study of Anti-sway Control for a Ship-mounted Contrainer Crane (부유체 위에 고정된 크레인의 안정화 제어기 설계에 관한 연구)

  • Min, Hyung-Gi;Cho, Jae-Dong;Kim, Ji-Hoon;Kwon, Sung-Ha;Jeung, Eun-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.8
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    • pp.727-734
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    • 2010
  • This paper deals with an anti-sway control for a ship-mounted container crane which is disturbed by the wave-induced motions of the ship. We derive a simple dynamics of the ship-mounted container crane with an active anti-sway control system and transform it into a dynamic function for a horizontal variable on the absolute coordinate. Then we propose an control method to reduce pendulation of the spreader and compare its performance with well-known feedback linearization control in computer simulation.

A Study on the Sway Control of a Crane Based on Gain-Scheduling Approach (Gain-Scheduling 기법을 이용한 크레인의 흔들림 제어에 관한 연구)

  • Kim, Young-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.53-64
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    • 2001
  • The gain-scheduling control technique is vary useful in the control problem incorporating time varying parameters which can be measured in real time. Based on these facts, in this paper the sway control problem of the pendulum motion of a container hanging on the trolly, which transports containers from a container ship to trucks, is considered. In the container crane control problem, suppressing the residual swing motion of the container at the end of acceleration, deceleration or the case of that the unexpected disturbance input exists is main issue. For this problem, in general, the trolley motion control strategy is introduced and applied. But, in this paper, we introduce and synthesize a new type of swing motion control system. In this control system, a small auxiliary mass is installed on the spreader. And the actuator reacts against the auxiliary mass, applying inertial control forces to the container to reduce the swing motion in the desired manner. In this paper, we assume that an plant parameter is varying and apply the gain-scheduling control technique design the anti-swing motion control system for the controlled plant. In this control system, the controller dynamics are adjusted in real-time according to time-varying plant parameters. And the simulation result shows that the proposed control strategy is shown to be useful to the case of time-varying system and, robust to disturbances like winds and initial sway motion.

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The Effect of Impact Absorbing System with 2 DOF Deformation According to the Variation of Cylinder Wall on Damping Coefficient (실린더 벽면 변화가 2자유도계 충격흡수장치의 감쇠계수에 미치는 영향)

  • Han, Geun-Jo;Ahn, Chan-Woo;Ahn, Sung-Chan;Shim, Jae-Joon;Kim, Sung-Youn
    • Journal of Navigation and Port Research
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    • v.26 no.1
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    • pp.101-105
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    • 2002
  • Many malfunction take place in container crane spreader due to impact. So we designed a 2 DOF hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-Cylinder wail. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20m didn't affect the damping coefficient.