• Title/Summary/Keyword: Contact-error

Search Result 410, Processing Time 0.029 seconds

Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die (차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석)

  • 인정제;신용승;김헌영
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.10 no.3
    • /
    • pp.68-74
    • /
    • 2001
  • In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

  • PDF

A STUDY ON MEASUREMENT FOR LARGE SIZE OBJECTS WITH A NON-CONTACT TYPE CMM

  • Kim, Min-Seok;Lee, Dong-Eun;Kim, Sook-Han;Lee, Jeong-Nak;Kim, Jun-Chul;Lee, Eung-Ki
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.1505-1510
    • /
    • 2007
  • Recently, efficient manufacturing of high precision is an important issue in modern industry as more variety of industrial products is being designed with compound surfaces. Rapid CAD data generation can be possible based on a non-contact type CMM of object through the use of reverse engineering. However, some registration to match the data measured from various directions into a common coordinate system is required. Also, the error can happen if it uses the conventional method to large product of thin thickness. So it is necessary to develop a new method, which was designed for the registration of large and thin products. Additionally, an algorithm to pick up coordinates for the newly designed method was proposed.

  • PDF

A Study of Form Measurement using Noncontact Sensor (비접촉식 센서를 사용한 형상 측정 연구)

  • 송정섭;황윤호;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.407-410
    • /
    • 1995
  • Many researches on measurement technology has been made and developed by various methods. Considering the measurement environment with cutting fluid, coolant and the like, contact type measurement methods are mostly used. But contact measurement method has measuring force and so the sensing head becomes worn. By these reasons, we considered sensors not influenced by the former fluid and so can acquire accrate measured values using error compensation due to temperature and vibration. For this purpose, eddy current sensors and Extended kalman Filter Algorithm for processing measured data has been used. In this paper, we present new technology that can be used for measuring workpiece with previous bad environment using direct method and comparison measurement method. We used cylindrical workpieces which were produced by grinding machine for the target.

  • PDF

Development of a Sensor Calibration to Enhance the Performance of a Non-contact Laser Optical Sensor Unit (비접촉 레이저 광센서의 성능 향상을 위한 센서보정에 관한 연구)

  • Seo, Pyeong-Won;Ryu, Young-Kee;Oh, Choon-Suk;Byun, Jong-Hwan
    • Proceedings of the KIEE Conference
    • /
    • 2006.10c
    • /
    • pp.579-581
    • /
    • 2006
  • Flat panel image display devices such as TFT LCD and PDP have required more large area and high quality control components. To control the qualities of the components, measurements of the flatness of a plate glass has been required. In order to measure the shape of the specular objects, Non-Contact Optical Sensor using Hologram laser unit was proposed. The sensor has a optical system that is composed of a Hologram laser and objective lens. The temperature of the sensor body is controlled by TEC(Thermoelectric Cooler) to maintain the same wavelength of the diode laser. In this research, we proposed the calibration scheme to make sensor real time measuring sensor. From the experimental results we see that the proposed sensor unit can measure the position of the glass surface in rial time.

  • PDF

A Study on the Development of the CMM Probe using Force-Sensor (힘 센서를 이용한 CMM용 프로브 개발을 위한 연구)

  • 송광석;권기환;박재준;조남규
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.411-415
    • /
    • 2002
  • In this paper, a mechanical probe for CMM (Coordinate Measuring Machine) with a three-axis force-sensing unit is proposed, which is capable of measuring an actual contact position without the lobbing effect and the pre-travel error. The force-sensing unit detects the external force, which is act on the stylus of CMM during the measuring process. Thus, the contact point of the stylus of CMM can be estimated ken the direction of measured force components. Based on the structural analysis of the proposed CMM probe, the transformation matrix is derived and calibrated so that it shows linear relationships between the estimated force components from the output voltages and the real input forces. And, the relationships are verified through the computer simulation. The results show that the proposed mechanical probe is very useful fur detecting the contacting force components on measuring process of CMM.

  • PDF

Development of a Rotational Torque Calibration System (회전 토크 교정장치 개발에 관한 연구)

  • 김갑순;권영하
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.10
    • /
    • pp.2646-2653
    • /
    • 1993
  • A rotational torque calibration system is developed to measure rotational torque of power generating systems and to calibrate non-contact rotational torque measurement systems. The maximum capacity of the developed system is 4.5 N-m. It is composed of a DC motor, a DC generator, a control system, a master torque cell, a slip ling/brush set, supporters, a bed etc. The control system is characterized by the closed-loop control with differential intergrator. Rotational torque measurement test and unit response test are conducted to estimate the accuracy of the developed system. It is found that system maintain high consistency and accuracy with the maximum error of 0.25%, Therefore the developed system can be used to measure the rotational torque of power generating systems and to calibrate non-contact rotational torque measurement systems.

Fabrication techniques of superconducting magnet system for MRI in KERI (한국전력연구소 초전도 MRI 마그네트 시스템 제작 기술)

  • Ko, Rock-Kil;Bae, Joon-Han;Sim, Ki-Deok;Jin, Hong-Beam;Lee, Eon-Yong;Kwon, Young-Kil;Ryu, Kang-Sik
    • Proceedings of the KIEE Conference
    • /
    • 2000.07b
    • /
    • pp.597-599
    • /
    • 2000
  • Fabrication of superconducting magnet system needs high-degree technical know-how, which require not only a lot of investment of man-power and finance but also that of long time. Until now, we have met many technical problems and it have been solved by trial and error. In fact, we have got chance to come into contact with researches into the magnet design for MRI easily but did not contact with the process of fabrication and the techniques. We introduced process of fabrication and techniques for MRI magnet system until before the superconducting magnet combine with cryostat in Korea Electrotechnology Research Institute.

  • PDF

Pointing position detection of capacitive touch screen panel using phase-difference method (위상차 방식을 사용한 용량방식 터치 스크린 패널의 접촉 위치 검출)

  • Jo, Yeong-Cheol;Jang, Rae-Hyeok;Gwon, Uk-Hyeon
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.4 no.3
    • /
    • pp.406-412
    • /
    • 1998
  • This paper describes a contact position detection method of a capacitive touch screen panel. The proposed method is composed of a circuited compensating algorithm generating an output signal having phase difference to an input signal associated with contact position, converts both input and output signals into digital waveform (5V logic), and calculates the phase difference. Finally, position information with the phase difference is obtained by using a low-cost microprocessor, which is convenient to compensate non-linearity error. The proposed method, that computes phase difference directly, has advantages in feasibility and cost because it minimizes the use of analog devices; rather, it utilizes, cost effective digital circuit. Analytical results are also given.

  • PDF

A substructure formulation for the earthquake -induced nonlinear structural pounding problem

  • Shi, Jianye;Bamer, Franz;Markert, Bernd
    • Earthquakes and Structures
    • /
    • v.17 no.1
    • /
    • pp.101-113
    • /
    • 2019
  • Earthquake-induced pounding is one of the major reasons for structural failure in earthquake prone cities. An accurate description of the pounding phenomenon of two buildings requires the consideration of systems with a large number of degrees of freedom including adequate contact impact formulations. In this paper, firstly, a node to surface formulation for the realization of state-of-the-art pounding models for structural beam elements is presented. Secondly, a hierarchical substructure technique is introduced, which is adapted to the structural pounding problem. The numerical accuracy and efficiency of the method, especially for the contact forces, are verified on an academic example, applying four different impact elements. Error estimations are carried out and compared with the classical modal truncation method. It is demonstrated that the hierarchical substructure method is indeed able to significantly speed up the numeric integration procedure by preserving a required level of accuracy.

A Study on the Measurement of the 3-D Object Shapes by Using Optical Ring Method (광링식 3차원 형상 측정법에 관한 연구)

  • Kang, Young-June;Park, Jeong-Hwan;Kim, Dong-Woo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.9
    • /
    • pp.38-45
    • /
    • 1996
  • The optical triangulation method has been used as a non-contact measuring method of three dimensional object whape. But this measuring method has narrow measuring range, non-linearity on steep slope surface and shadow effect. In this study, we discussed a new optical measurement method to overcome these kinds of demerits. The advantage of this new method is that it is possible to measure precisely the object shape having the steep slope surface without shadow effect. As exper- imental results, maximum displacement error was 200 .mu. m over the whole measuring when the incident angle on the object surface was within 60 degree.

  • PDF