• Title/Summary/Keyword: Constitutive Equation

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A Study on Constitutive Equations for Warm and Hot Forging (온, 열간 단조의 구성방정식에 관한 연구)

  • 강종훈;박인우;제진수;강성수
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.75-81
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    • 1998
  • Simulations of warm and hot forming processes need reliable expressions of flow stress at high temperatures. To get flow stress of the materials usually tension, compression and torsion tests are conducted. In this study, hot compression tests were adopted to get flow stress of medium carbon steel. Experiments have been conducted under both isothermal, near constant strain rate in the temperature ranges 650~100$0^{\circ}C$. Phase transformation takes place by temperature changes for steels in hot and warm forging stage. So Constitutive equation are formulated as the function of strain, strain rate and temperature for isothermal conditions and phase transformation.

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Determination of the Temperature Coefficient of the Constitutive Equation using the Response-Surface Method to Predict the Cutting Force (반응표면법을 이용한 구성방정식의 온도계수 결정과 절삭력 예측)

  • Ku, Byeung-Mun;Kim, Tae-Ho;Park, Jung-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.9-18
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    • 2021
  • The cutting force in a cutting simulation is determined by the cutting conditions, such as cutting speed, feed rate, and depth of cut. The cutting force changes, depending on the material and cutting conditions, and is affected by the heat generated during cutting. The physical properties for predicting the cutting force use constitutive equations as functions of the hardening term, rate-hardening term, and thermal-softening term. To accurately predict the thermal properties, it is necessary to accurately predict the thermal-softening coefficient. In this study, the thermal-softening coefficient was determined, and the cutting force was predicted, using the response-surface method with the cutting conditions and the thermal-softening coefficient as factors.

Formulation and Identification of an Anisotropic Constitutive Model for Describing the Sintering of Stainless Steel Powder Compacts

  • Vagnon, Alexandre;Bouvardb, Didier.;Kapelskic, Georges
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.64-65
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    • 2006
  • Anisotropic constitutive equations for sintering of metal powder compacts have been formulated from a linear viscous transversely-isotropic model in which an anisotropic sintering stress has been introduced to describe free sintering densification kinetics. The identification of material parameters defined in the model, has been achieved from thermomechanical experiments performed on 316L stainless steel warm-compacted powder in a dilatometer allowing controlled compressive loading.

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Application of data driven modeling and sensitivity analysis of constitutive equations for improving nuclear power plant safety analysis code

  • ChoHwan Oh;Doh Hyeon Kim;Jeong Ik Lee
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.131-143
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    • 2023
  • Constitutive equations in a nuclear reactor safety analysis code are mostly empirical correlations developed from experiments, which always accompany uncertainties. The accuracy of the code can be improved by modifying the constitutive equations fitting wider range of data with less uncertainty. Thus, the sensitivity of the code with respect to the constitutive equations is evaluated quantitatively in the paper to understand the room for improvement of the code. A new methodology is proposed which first starts by dividing the thermal hydraulic conditions into multiple sub-regimes using self-organizing map (SOM) clustering method. The sensitivity analysis is then conducted by multiplying an arbitrary set of coefficients to the constitutive equations for each sub-divided thermal-hydraulic regime with SOM to observe how the code accuracy varies. The randomly chosen multiplier coefficient represents the uncertainty of the constitutive equations. Furthermore, the set with the smallest error with the selected experimental data can be obtained and can provide insight which direction should the constitutive equations be modified to improve the code accuracy. The newly proposed method is applied to a steady-state experiment and a transient experiment to illustrate how the method can provide insight to the code developer.

Non-linear rheology of tension structural element under single and variable loading history Part II: Creep of steel rope - examples and parametrical study

  • Kmet, S.;Holickova, L.
    • Structural Engineering and Mechanics
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    • v.18 no.5
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    • pp.591-607
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    • 2004
  • The substance of the use of the derived non-linear creep constitutive equations under variable stress levels (see first part of the paper, Kmet 2004) is explained and the strategy of their application is outlined using the results of one-step creep tests of the steel spiral strand rope as an example. In order to investigate the creep strain increments of cables an experimental set-up was originally designed and a series of tests were carried out. Attention is turned to the individual main steps in the production and application procedure, i.e., to the one-step creep tests, definition of loading history, determination of the kernel functions, selection and definition of constitutive equation and to the comparison of the resulting values considering the product and the additive forms of the approximation of the kernel functions. To this purpose, the parametrical study is performed and the results are presented. The constitutive equations of non-linear creep of cable under variable stress history offer a strong tool for the real simulation of stochastic variable load history and prediction of realistic time-dependent response (current deflection and stress configuration) of structures with cable elements. By means of suitable stress combination and its gradual repeating various loads and times effects can be modelled.

Development of Temperature Dependent Damage Model for Evaluating Material Performance under Cryogenic Environment (극저온 재료 성능분석을 위한 온도의존 손상모델 개발)

  • Lee, Kyoung-Joon;Kim, Tae-Woo;Yoo, Jea-Sin;Yoo, Seong-Won;Chun, Min-Sung;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.5
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    • pp.538-546
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    • 2008
  • In this paper, the constitutive equation is developed to analyze the characteristics of strain-induced plasticity in the range of low temperature of 316 stainless steel. The practical usefulness of the developed equations is evaluated by the comparison between experimental and numerical results. For 316 stainless steel, constitutive equations, which represent the characteristics of nonlinear material behavior under the cryogenic temperature environment, are developed using the Bodner's plasticity model. In order to predict the material behaviour such as damage accumulation, Bodner-Chan's damage model is implemented to the developed constitutive equations. Based on the developed constitutive equations, 3-D finite element analysis program is developed, and verified using experimental results.

Constitutive Equation for Clay in Overconsolidation State and Under Cyclic Loading (과압밀상태 및 반복하중을 받는 점토지반에 대한 구성모델)

  • 이승래;김주용
    • Geotechnical Engineering
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    • v.10 no.1
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    • pp.7-18
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    • 1994
  • A new model for describing the behavior of clay under monotonic and cyclic loading is proposed. This model uses the hyperbolic representation for the stress -strain relationship in overconsolidated state and it describes undrained effective stress path on the basis of the critical state theory. The developed constitutive model by using an energy dissipation equation can describe the behavior of clay in heavily overconsolidated state as u.ell as lightly overconsolidated state under monotonic loading. In order to extend the model for the behavior of clay under cyclic loading, a shift function of undrained stress spacing ratio is introduced in the constitutive model developed for monotonlc loading. A single additional parameter is required to represent the cyclic effect and it can be reasonably deter mined from the test results. The measured behavior in undrained cyclic triaxial tests has been easily and precisely predicted by the newly developed constitutive model.

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A simple creep constitutive model for soft clays based on volumetric strain characteristics

  • Chen, G.;Zhu, J.G.;Chen, Z.;Guo, W.L.
    • Geomechanics and Engineering
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    • v.29 no.6
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    • pp.615-626
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    • 2022
  • The soft clays are widely distributed, and one of the prominent engineering problems is the creep behavior. In order to predict the creep deformation of soft clays in an easier and more acceptable way, a simple creep constitutive model has been proposed in this paper. Firstly, the triaxial creep test data indicated that, the strain-time (𝜀-t) curve showing in the 𝜀-lgt space can be divided into two lines with different slopes, and the time referring to the demarcation point is named as tEOP. Thereafter, the strain increments occurred after the time tEOP are totally assumed to be the creep components, and the elastic and plastic strains had occurred before tEOP. A hyperbolic equation expressing the relationship between creep volumetric strain, stress and time is proposed, with several triaxial creep test data of soft clays verifying the applicability. Additionally, the creep flow law is suggested to be similar with the plastic flow law of the modified Cam-Clay model, and the proposed volumetric strain equation is used to deduced the scaling factor for creep strains. Therefore, a creep constitutive model is thereby established, and verified by successfully predicting the creep principal strains of triaxial specimens.

Effect of rubber mold on densification behavior of metal powder during cold isostatic pressing (냉간정수압 하에서 금속분말의 치밀화에 미치는 고무몰드의 영향)

  • Jeong, Jin-Won;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.330-342
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    • 1998
  • The effect of rubber mold on densification behavior of pure iron powder was investigated under cold isostatic pressing. The thickness effect of rubber mold was also studied. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into the finite element program(ABAQUS) to predict compaction responses of metal powder under cold isostatic pressing. The hyperelastic constitutive equation based on Moony-Rivlin and Ogden strain energy potentials was also employed to analyze deformation of rubber mold. The coefficients of the strain energy potentials were obtained from tension and volumetric compression data of rubber. Finite element results were compared with experimental data for densification of pure iron powder under cold isostatic pressing.

Application of an Artificial Neural Network Model to Obtain Constitutive Equation Parameters of Materials in High Speed Forming Process (고속 성형 공정에서 재료의 구성 방정식 파라메터 획득을 위한 인공신경망 모델의 적용)

  • Woo, M.A.;Lee, S.M.;Lee, K.H.;Song, W.J.;Kim, J.
    • Transactions of Materials Processing
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    • v.27 no.6
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    • pp.331-338
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    • 2018
  • Electrohydraulic forming (EHF) process is a high speed forming process that utilizes the electric energy discharge in fluid-filled chamber to deform a sheet material. This process is completed in a very short time of less than 1ms. Therefore, finite element analysis is essential to observe the deformation mechanism of the material in detail. In addition, to perform the numerical simulation of EHF, the material properties obtained from the high-speed status, not quasi static conditions, should be applied. In this study, to obtain the parameters in the constitutive equation of Al 6061-T6 at high strain rate condition, a surrogate model using an artificial neural network (ANN) technique was employed. Using the results of the numerical simulation with free-bulging die in LS-DYNA, the surrogate model was constructed by ANN technique. By comparing the z-displacement with respect to the x-axis position in the experiment with the z-displacement in the ANN model, the parameters for the smallest error are obtained. Finally, the acquired parameters were validated by comparing the results of the finite element analysis, the ANN model and the experiment.