• Title/Summary/Keyword: Condition-based Maintenance

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A Case Study on the Establishment of Upper Control Limit to Detect Vessel's Main Engine Failures using Multivariate Control Chart (다변량 관리도를 활용한 선박 메인 엔진의 이상 관리 상한선 결정에 관한 연구)

  • Bae, Young-Mok;Kim, Min-Jun;Kim, Kwang-Jae;Jun, Chi-Hyuck;Byeon, Sang-Su;Park, Kae-Myoung
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.6
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    • pp.505-513
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    • 2018
  • Main engine failures in ship operations can lead to a major damage in terms of the vessel itself and the financial cost. In this respect, monitoring of a vessel's main engine condition is crucial in ensuring the vessel's performance and reducing the maintenance cost. The collection of a huge amount of vessel operational data in the maritime industry has never been easier with the advent of advanced data collection technologies. Real-time monitoring of the condition of a vessel's main engine has a potential to create significant value in maritime industry. This study presents a case study on the establishment of upper control limit to detect vessel's main engine failures using multivariate control chart. The case study uses sample data of an ocean-going vessel operated by a major marine services company in Korea, collected in the period of 2016.05-2016.07. This study first reviews various main engine-related variables that are considered to affect the condition of the main engine, and then attempts to detect abnormalities and their patterns via multivariate control charts. This study is expected to help to enhance the vessel's availability and provide a basis for a condition-based maintenance that can support proactive management of vessel's main engine in the future.

Seismic performance of South Nias traditional timber houses: A priority ranking based condition assessment

  • Sodangi, Mahmoud;Kazmi, Zaheer Abbas
    • Earthquakes and Structures
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    • v.18 no.6
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    • pp.731-742
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    • 2020
  • Due to incessant earthquakes, many historic South Nias traditional timber houses have been damaged while some still stand today. As Nias is part of an extremely active tectonic region and the buildings are getting older by day, it is essential that these unique houses are well maintained and functioning well. A post-earthquake condition assessment was conducted on 2 selected buildings; 'Building A' survived the seismic shakings while 'Building B' got severely damaged. The overall condition assessment of "Building A' was found out to be poor and the main structural members were not performing as intended. In 'Building B', the columns were not well anchored to the ground, no tie beams to tie the columns together, and eventually, the timber columns moved in various directions during the earthquake. The frequent earthquakes along with deterioration due to lack of proper maintenance program are responsible for the non-survival of the buildings. Thus, a process guideline for managing the maintenance of these buildings was proposed. This is necessary because managing the maintenance works could help to extend the life of the buildings and seek to avoid the need for potentially expensive and disruptive intervention works, which may damage the cultural significance of the buildings.

Overall Vibration Values for Reliable Wind Turbines - The New VDI 3834 and the New ISO 10816-21 Guideline Close a Gap - Less Vibration is Better -

  • Becker, Edwin
    • Journal of KSNVE
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    • v.22 no.4
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    • pp.28-32
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    • 2012
  • Condition-based maintenance on wind turbines not only involves maintenance, but also encompasses servicing, inspection, measurement and evaluation of the condition of the unit. The current condition can be evaluated on the basis of machine-specific overall vibration values. Until now, overall vibration values had not been defined for wind turbines. In fact, ISO 10816-3 explicitly excludes wind power plants. The new VDI 3834 closes this gap shown in Sheet 1: Vibration values for wind turbines up to 3 MW. In addition to the new VDI 3834 is the ISO 10816-21 in preparation. The author of the article Dr. Edwin Becker is the nominated expert for Germany.

A Study on Fault Prediction Method in a Pump Tower of LNG FPSO (LNG FPSO 펌프타워 고장 예지 방안에 관한 연구)

  • Kim, Yongjae;Cho, SangJe;Jun, Hong-Bae;Ha, Chunghun;Shin, Jongho
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.2
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    • pp.111-121
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    • 2016
  • The plant equipment usually has a long life cycle. During its O&M (Operation & Maintenance) phase, since the occurrence of an accident of offshore plant equipment causes catastrophic damage, it is necessary to make more efforts for managing critical offshore equipment. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to gather the health status data of important offshore equipment and their environment data, which leads to much concern on CBM (Condition-Based Maintenance). In this study, we will propose an approach to estimate the remaining lifetime of an offshore plant equipment (pump tower) based on gathered ocean environment data.

A Study of Equipment Reliability Improvement for Rotary-Machine Vibration Analysis (회전기기 진동분석에 의한 설비신뢰성 향상 연구)

  • 허준영;박주식;박명규
    • Journal of the Korea Safety Management & Science
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    • v.6 no.2
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    • pp.231-239
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    • 2004
  • To keep an enterprise's competitiveness on the condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously in not only in production and maintenance but also in related industrial productivity. This paper presents the study of equipment reliability improvement for rotary-machine vibration analysis. Based on these analyses, the maintenance management information system, and the machinery condition diagnosis technique are studied by using of the real-time diagnostic. Therefore, it is expected to improve the efficiency of business processes in the production and safety when we use this system.

Study of Performance Criteria Methodology for Maintenance Effectiveness Monitoring Program for Nuclear Power Plants (원전 정비효과성감시 프로그램의 성능기준설정 방법론 개선)

  • Song, Tae-Young;Yeom, Dong-Un;Hyun, Jin-Woo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.2
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    • pp.26-32
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    • 2012
  • The systems of the nuclear power plant are designed based on the User Requirement Document, and Korea Hydro & Nuclear Power Co. (KHNP) implements preventive maintenance activities to keep the specific design function of the system consistently. To monitor the preventive maintenance effectiveness, KHNP has also developed maintenance effectiveness monitoring (MR) program based on NUMARC 93-01 since 2003, and has implemented the program in all operating plants. Recently, KHNP has upgraded MR programs by reflecting implementing experiences ; reestablishing the performance monitoring level, improving analysis for standby function and performance criteria for passive components, reestablishing the availability performance criteria and the performance criteria for the same type of components. These upgraded MR programs will contribute to enhance safety and improve equipment reliability through monitoring maintenance effectiveness.

A Study on the methodology for Web-based Maintenance System Development of Light Rail Transit (웹기반의 경량전철 유지보수 정보화시스템 개발방법론에 대한 연구)

  • Lee, Ho-Yong;Han, Seok-Yoon;Cho, Hong-Shik;Cho, Bong-Kwan
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.722-729
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    • 2007
  • The methodology for maintenance system development should overall be considered with all of task characteristic, schedule, and the technical condition of investment sources. This research applies Waterfall model to methodology for the development and construction of maintenance system through customizing the CD (Custom Development) procedure of "HSDM (Hyundai System Development Methodology)" based on information engineering. The waterfall model called as classic life cycle paradigm is defined for the sequent development procedure, which make progress a next step after that a previous step is admitted with thorough review. This model which is popular and the oldest paradigm is used for system development by four steps; demands analysis, design, construction, and maintenance. This methodology advances higher abstract step from higher lower step using top-down approach from concept definition to construction, which notices the end of a step whenever a step is over. Therefore, each step is exactly divided, and consequently the output is clearly yielded.

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A Study on the Effective RCM Application of Railway Vehicle (철도차량의 효과적 RCM 적용을 위한 연구)

  • Kim, Jong-Gurl;Kim, Hyung-Man;Song, Jung-Moo
    • Proceedings of the Safety Management and Science Conference
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    • 2010.04a
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    • pp.573-585
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    • 2010
  • 최근 철도차량은 안전성과 신뢰성 향상을 위해 점차 복잡하게 설계 제작되고, 품질에 대한 기대와 요구수준이 점차 높아짐에 따라 운영기관에서는 과학적이고 체계적인 예방 정비를 통한 안전성과 가용성 향상을 위해 노력하고 있다. 이러한 목적을 달성하기 위하여 여러 방안들이 연구되고 있으며, 대표적으로 신뢰성 기반 유지보수(RCM; Reliability Centered Maintenance)가 철도분야에 지속적으로 도입되고 있는 추세이다. 본 연구에서는 새로운 예방정비 기술로 대두되고 있는 RCM의 기본이론에 대한 고찰과 RCM의 일반적 실시 절차를 소개하고, RCM의 국제규격인 IEC 60300-3-11, NAVAIR 00-25-403, MIL-STD-2173을 비교 분석하여 이를 바탕으로 철도차량에 RCM 도입 시 효과적이고 적합한 절차 및 방안을 제시하고자 한다.

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Critical Criteria Based on Facility Condition Index for Supporting Priority Decision-making in Educational Facilities

  • Shin, Seung Woo;Yi, June Seong
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.687-688
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    • 2015
  • The objective of identifying the cause of inconsistency in determining priority of educational facility maintenance, any related factors were thoroughly identified and tested, to see if it has any effect on decision-making process in resource allocation for educational facilities. On the assumption that 'the more there are to be repaired/maintained and deferred, the higher the relevant cost will be, this will lead to a significant social loss. Accordingly, this study established a framework of determining resource allocation priority based on deferred maintenance and its related expenses. For doing so, it was required to determine relative ranking in terms of resource allocation within a pre-assigned school district, in consideration of the criticality of each deferred maintenance attribute/variable.

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A Study on Water Resource Development Due to the Present Situation of Water Deficit (물 부족현상에 따른 수자원개발에 관한 고찰)

  • 김재홍
    • Journal of the Korean Professional Engineers Association
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    • v.35 no.4
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    • pp.19-23
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    • 2002
  • Recently, deficit of water for daily We, industrial, agricultural use and Increasing water demand of river maintenance has increased gradually by the improvement of living condition of the Republic of Korea. Comprehensive measures for water deficit In the future are studied, based on the Investigated result of the actual condition of water use.

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