• Title/Summary/Keyword: Condition-Based Monitoring

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Structural monitoring of movable bridge mechanical components for maintenance decision-making

  • Gul, Mustafa;Dumlupinar, Taha;Hattori, Hiroshi;Catbas, Necati
    • Structural Monitoring and Maintenance
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    • v.1 no.3
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    • pp.249-271
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    • 2014
  • This paper presents a unique study of Structural Health Monitoring (SHM) for the maintenance decision making about a real life movable bridge. The mechanical components of movable bridges are maintained on a scheduled basis. However, it is desired to have a condition-based maintenance by taking advantage of SHM. The main objective is to track the operation of a gearbox and a rack-pinion/open gear assembly, which are critical parts of bascule type movable bridges. Maintenance needs that may lead to major damage to these components needs to be identified and diagnosed timely since an early detection of faults may help avoid unexpected bridge closures or costly repairs. The fault prediction of the gearbox and rack-pinion/open gear is carried out using two types of Artificial Neural Networks (ANNs): 1) Multi-Layer Perceptron Neural Networks (MLP-NNs) and 2) Fuzzy Neural Networks (FNNs). Monitoring data is collected during regular opening and closing of the bridge as well as during artificially induced reversible damage conditions. Several statistical parameters are extracted from the time-domain vibration signals as characteristic features to be fed to the ANNs for constructing the MLP-NNs and FNNs independently. The required training and testing sets are obtained by processing the acceleration data for both damaged and undamaged condition of the aforementioned mechanical components. The performances of the developed ANNs are first evaluated using unseen test sets. Second, the selected networks are used for long-term condition evaluation of the rack-pinion/open gear of the movable bridge. It is shown that the vibration monitoring data with selected statistical parameters and particular network architectures give successful results to predict the undamaged and damaged condition of the bridge. It is also observed that the MLP-NNs performed better than the FNNs in the presented case. The successful results indicate that ANNs are promising tools for maintenance monitoring of movable bridge components and it is also shown that the ANN results can be employed in simple approach for day-to-day operation and maintenance of movable bridges.

Research on unsupervised condition monitoring method of pump-type machinery in nuclear power plant

  • Jiyu Zhang;Hong Xia;Zhichao Wang;Yihu Zhu;Yin Fu
    • Nuclear Engineering and Technology
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    • v.56 no.6
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    • pp.2220-2238
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    • 2024
  • As a typical active equipment, pump machinery is widely used in nuclear power plants. Although the mechanism of pump machinery in nuclear power plants is similar to that of conventional pumps, the safety and reliability requirements of nuclear pumps are higher in complex operating environments. Once there is significant performance degradation or failure, it may cause huge security risks and economic losses. There are many pumps mechanical parameters, and it is very important to explore the correlation between multi-dimensional variables and condition. Therefore, a condition monitoring model based on Deep Denoising Autoencoder (DDAE) is constructed in this paper. This model not only ensures low false positive rate, but also realizes early abnormal monitoring and location. In order to alleviate the influence of parameter time-varying effect on the model in long-term monitoring, this paper combined equidistant sampling strategy and DDAE model to enhance the monitoring efficiency. By using the simulation data of reactor coolant pump and the actual centrifugal pump data, the monitoring and positioning capabilities of the proposed scheme under normal and abnormal conditions were verified. This paper has important reference significance for improving the intelligent operation and maintenance efficiency of nuclear power plants.

The Survey of Materials Receiving and Monitoring of Parents in Primary School Food Service (초등학교 학교급식 학부모 식재료 검수 및 모니터링 활동에 대한 실태조사)

  • Kim, Myung-Hee;Yoon, Kyung-Og
    • The Korean Journal of Community Living Science
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    • v.18 no.2
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    • pp.313-321
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    • 2007
  • The study examined the level of understanding and satisfaction of parents who should receive the food materials and monitor the food service, and would provided the basic data for more desirable school feeding system. The analysis was based on the participation level in materials receiving and food service monitoring, condition of equipment, knowledge about materials and the opinions about monitoring education. 160 monitors out of Daejeon primary schools were used and 60% of them were in the age of thirties and the others were in forties. Equipment condition for material receiving was good and most of the monitors were familiar with the ways of using the machines. Difficulties of material receiving were found in meat(65.6%) and sea food(21.9%), and the ratios of activities and the intention to participate in monitoring education were high with 25.0% and 72.5% respectively. Most of the monitors thought sanitary conditions of food materials(100.0%) and delivery persons(96.9%) were very good or good. And 90% of the respondents changed their perception of school food service positive after monitoring. In conclusion, most of the parents wanted to participate in the monitoring and material receiving actively and showed great willingness to receive monitoring education.

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Design and Implementation of Multi-monitoring System for Motor Pump (모터 펌프를 위한 멀티-모니터링 시스템 설계 및 구현)

  • Kim, Tae Hyun;Yang, Oh
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.81-86
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    • 2019
  • According to the needs of many users, motor pumps have been steadily developed and widely used in many industries where fluids are used. Motor pumps are used in a variety of environments, degrading quality and performance. It is becoming important to monitor the condition of motor pumps in order to maintain system performance and increase efficiency. This paper presents the method for effectively monitoring the condition of motor pumps. The designed MMI controller receives the collected data through data logging and output and controls the motor pump with touch screen. Implementing a Wi-Fi monitoring system and SCADA monitoring system based on Ethernet and RS485, user can monitor even if the user is far from the MMI controller without time and space limitation. In addition, by implementing a voice output system, the user can immediately recognize the situation through the sound. Therefore, through the proposed method, multi-monitoring system solves the cause of breakdowns and degradation of motor-pump and gives the possibility of commercialization by providing the convenience of maintenance to users.

Tool Condition Monitoring Based on Wavelet Transform

  • Doyoung Jeon;Lee, Gun;Kim, Kyungho
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.95.5-95
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    • 2002
  • Tool condition monitoring is recognized important in CNC machining processes since the excessive wear or breakage of tool has to be noticed immediately in an automated manufacturing system to keep the quality and productivity. In this research, as an economic way of detecting the status of tool change, the wavelet transform has been applied to the measurement of spindle motor current. The energy of a specific level shows the difference between a normal tool and worn one. By setting a limit on the change of energy, it is possible to notify the time to inspect the tool.

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Realization of Remote Condition Monitoring System for Check Valve (체크밸브의 원격 상태감시 시스템 구현)

  • Lee Seung-Youn;Jeon Jeong-Seob;Lyou Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.8
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    • pp.662-668
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    • 2005
  • This paper presents a realization of check valve condition monitoring system based on fault diagnosis algorithm and Fieldbus communication. We first acquired AE(acoustic emission) sensor data at the check valve test loop, extract fault features through the teamed neural network, and send the processed data to a remote site. The overall system has been implemented and experimented results are given to show its effectiveness.

Force monitoring of steel cables using vision-based sensing technology: methodology and experimental verification

  • Ye, X.W.;Dong, C.Z.;Liu, T.
    • Smart Structures and Systems
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    • v.18 no.3
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    • pp.585-599
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    • 2016
  • Steel cables serve as the key structural components in long-span bridges, and the force state of the steel cable is deemed to be one of the most important determinant factors representing the safety condition of bridge structures. The disadvantages of traditional cable force measurement methods have been envisaged and development of an effective alternative is still desired. In the last decade, the vision-based sensing technology has been rapidly developed and broadly applied in the field of structural health monitoring (SHM). With the aid of vision-based multi-point structural displacement measurement method, monitoring of the tensile force of the steel cable can be realized. In this paper, a novel cable force monitoring system integrated with a multi-point pattern matching algorithm is developed. The feasibility and accuracy of the developed vision-based force monitoring system has been validated by conducting the uniaxial tensile tests of steel bars, steel wire ropes, and parallel strand cables on a universal testing machine (UTM) as well as a series of moving loading experiments on a scale arch bridge model. The comparative study of the experimental outcomes indicates that the results obtained by the vision-based system are consistent with those measured by the traditional method for cable force measurement.

A basic study of wireless sensor monitoring system configuration for active machinery (능동기기 무선센터 모니터링 시스템 구축에 관한 기초연구)

  • Park, Chang-Dae;Lim, Byung-Ju;Lee, Hoo-Rock;Choi, Bong-Woo;Hwang, Seung-Jae;Chung, Kyung-Yul
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.119-120
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    • 2012
  • In the various industry plant, it need a condition monitoring system for an active machine that used an detachable wireless sensors. In this paper, IEEE802.15.4 standard based detachable wireless sensor monitoring system configure results will be introduced.

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Long term structural health monitoring for old deteriorated bridges: a copula-ARMA approach

  • Zhang, Yi;Kim, Chul-Woo;Zhang, Lian;Bai, Yongtao;Yang, Hao;Xu, Xiangyang;Zhang, Zhenhao
    • Smart Structures and Systems
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    • v.25 no.3
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    • pp.285-299
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    • 2020
  • Long term structural health monitoring has gained wide attention among civil engineers in recent years due to the scale and severity of infrastructure deterioration. Establishing effective damage indicators and proposing enhanced monitoring methods are of great interests to the engineering practices. In the case of bridge health monitoring, long term structural vibration measurement has been acknowledged to be quite useful and utilized in the planning of maintenance works. Previous researches are majorly concentrated on linear time series models for the measurement, whereas nonlinear dependences among the measurement are not carefully considered. In this paper, a new bridge health monitoring method is proposed based on the use of long term vibration measurement. A combination of the fundamental ARMA model and copula theory is investigated for the first time in detecting bridge structural damages. The concept is applied to a real engineering practice in Japan. The efficiency and accuracy of the copula based damage indicator is analyzed and compared in different window sizes. The performance of the copula based indicator is discussed based on the damage detection rate between the intact structural condition and the damaged structural condition.

An Expert System Using Diagnostic Parameters for Machine tool Condition Monitioring (공작기계 상태감시용 진단파라미터 전문가 시스템)

  • Shin, Dong-Soo;Chung, Sung-Chong
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.112-122
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    • 1996
  • In order to monitior machine tool condition and diagnose alarm states due to electrical and mechanical faults, and expert system using diagnostic parameters of NC machine tools was developed. A model-based knowledge base was constructed via searching and comparing procedures of diagnostic parameters and state parameters of the machine tool. Diagnostic monitoring results generate through a successive type inference engine were graphically displayed on the screen of the console. The validity and reliability of the expert system was rcrified on a vertical machining center equipped with FANUC OMC through a series of experiments.

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