• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1997.10a
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• pp.191-199
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• 1997

Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.7
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• pp.98-105
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• 2000

In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.12
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• pp.1252-1259
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• 2009

Due to the international competition and global pressure, the roll speed is increased. However, higher speeds increase the power density in the process as well as the plant's potential to react with vibrations. Under certain operating conditions, vibrations may occur, which again cause chattermarks, strip rupture or coil break fault. The appropriate condition monitoring is needed to improve product quality and availability. The aim of condition monitoring is to reduce maintenance costs, increase productivity and improve product quality. This paper proposes a condition monitoring tool designed for the classification of coil break fault. This method is used to cold rolling mill for faults monitoring based on vibration and motor current signals. The results show that the performance of classification has high accuracy based on experimental work.

• Journal of Ocean Engineering and Technology
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• v.24 no.1
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• pp.90-98
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• 2010

In this paper, vibration-based structural health monitoring methods that are suitable for caisson-type structures are examined by an experimental evaluation. To achieve the objective, four approaches are implemented. First, vibration-based structural health monitoring methods are selected to monitor the structural condition of caisson-type breakwaters. Second, a lab-scaled caisson structure is constructed to verify the selected monitoring methods. Third, the vibration characteristics are numerically analyzed using an FE model due to the change in the rubble mound condition. Finally, experimental vibration tests of the lab-scaled caisson structure are performed to monitor the vibration responses due to changes in rubble mound conditions and the performances of the selected methods are examined from the monitoring results.

• Journal of Power System Engineering
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• v.9 no.4
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• pp.181-186
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• 2005

Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.18 no.2
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• pp.178-186
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• 2009

Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

• Smart Structures and Systems
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• v.20 no.2
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• pp.139-150
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• 2017

The structural strain plays a significant role in structural condition assessment of in-service bridges in terms of structural bearing capacity, structural reliability level and entire safety redundancy. Therefore, it has been one of the most important parameters concerned by researchers and engineers engaged in structural health monitoring (SHM) practices. In this paper, an SHM system instrumented on the Jiubao Bridge located in Hangzhou, China is firstly introduced. This system involves nine subsystems and has been continuously operated for five years since 2012. As part of the SHM system, a total of 166 fiber Bragg grating (FBG) strain sensors are installed on the bridge to measure the dynamic strain responses of key structural components. Based on the strain monitoring data acquired in recent two years, the strain-based structural condition assessment of the Jiubao Bridge is carried out. The wavelet multi-resolution algorithm is applied to separate the temperature effect from the raw strain data. The obtained strain data under the normal traffic and wind condition and under the typhoon condition are examined for structural safety evaluation. The structural condition rating of the bridge in accordance with the AASHTO specification for condition evaluation and load and resistance factor rating of highway bridges is performed by use of the processed strain data in combination with finite element analysis. The analysis framework presented in this study can be used as a reference for facilitating the assessment, inspection and maintenance activities of in-service bridges instrumented with long-term SHM system.

• Smart Structures and Systems
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• v.24 no.5
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• pp.567-585
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• 2019

In the past two decades, structural health monitoring (SHM) systems have been widely installed on various civil infrastructures for the tracking of the state of their structural health and the detection of structural damage or abnormality, through long-term monitoring of environmental conditions as well as structural loadings and responses. In an SHM system, there are plenty of sensors to acquire a huge number of monitoring data, which can factually reflect the in-service condition of the target structure. In order to bridge the gap between SHM and structural maintenance and management (SMM), it is necessary to employ advanced data processing methods to convert the original multi-source heterogeneous field monitoring data into different types of specific physical indicators in order to make effective decisions regarding inspection, maintenance and management. Conventional approaches to data analysis are confronted with challenges from environmental noise, the volume of measurement data, the complexity of computation, etc., and they severely constrain the pervasive application of SHM technology. In recent years, with the rapid progress of computing hardware and image acquisition equipment, the deep learning-based data processing approach offers a new channel for excavating the massive data from an SHM system, towards autonomous, accurate and robust processing of the monitoring data. Many researchers from the SHM community have made efforts to explore the applications of deep learning-based approaches for structural damage detection and structural condition assessment. This paper gives a review on the deep learning-based SHM of civil infrastructures with the main content, including a brief summary of the history of the development of deep learning, the applications of deep learning-based data processing approaches in the SHM of many kinds of civil infrastructures, and the key challenges and future trends of the strategy of deep learning-based SHM.

• Nuclear Engineering and Technology
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• v.46 no.6
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• pp.737-752
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• 2014

As condition-based maintenance (CBM) has risen as a new trend, there has been an active movement to apply information technology for effective implementation of CBM in power plants. This motivation is widespread in operations and maintenance, including monitoring, diagnosis, prognosis, and decision-making on asset management. Thermal efficiency analysis in nuclear power plants (NPPs) is a longstanding concern being updated with new methodologies in an advanced IT environment. It is also a prominent way to differentiate competitiveness in terms of operations and maintenance costs. Although thermal performance tests implemented using industrial codes and standards can provide officially trustworthy results, they are essentially resource-consuming and maybe even a hind-sighted technique rather than a foresighted one, considering their periodicity. Therefore, if more accurate performance monitoring can be achieved using advanced data analysis techniques, we can expect more optimized operations and maintenance. This paper proposes a framework and describes associated methodologies for in-situ thermal performance analysis, which differs from conventional performance monitoring. The methodologies are effective for monitoring, diagnosis, and prognosis in pursuit of CBM. Our enabling techniques cover the intelligent removal of random and systematic errors, deviation detection between a best condition and a currently measured condition, degradation diagnosis using a structured knowledge base, and prognosis for decision-making about maintenance tasks. We also discuss how our new methods can be incorporated with existing performance tests. We provide guidance and directions for developers and end-users interested in in-situ thermal performance management, particularly in NPPs with large steam turbines.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.492-496
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• 2002

We present the web-based remote monitoring system using distributed object technology. In order to provide the desired functionality, the system has used CORBA(Common Object Request Architecture) and Java Servlet to implement the integrated distributed object environment. It converts the existing standalone machine monitoring system into web-based machine monitoring system. It consists of applet program, CORBA server and CORBA client. The usefulness of our system will be illustrated by the application to ICM(Integrated Condition Monitoring) System developed by KIST Tribology Center.