• 제목/요약/키워드: Condition Monitoring

검색결과 2,403건 처리시간 0.038초

음향 방출법에 의한 공작기계 기어상자의 결함 검출 (Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof)

  • 김종현;김원일
    • 한국기계가공학회지
    • /
    • 제11권4호
    • /
    • pp.154-159
    • /
    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

전문가시스템을 기반으로 한 통합기계상태진단 알고리즘의 구현(I) (Implementation of an Integrated Machine Condition Monitoring Algorithm Based on an Expert System)

  • 장래혁;윤의성;공호성;최동훈
    • Tribology and Lubricants
    • /
    • 제18권2호
    • /
    • pp.117-126
    • /
    • 2002
  • Abstract - An integrated condition monitoring algorithm based on an expert system was implemented in this work in order to monitor effectively the machine conditions. The knowledge base was consisted of numeric data which meant the posterior probability of each measurement parameter for the representative machine failures. Also the inference engine was constructed as a series of statistical process, where the probable machine fault was inferred by a mapping technology of pattern recognition. The proposed algorithm was, through the user interface, applied for an air compressor system where the temperature, vibration and wear properties were measured simultaneously. The result of the case study was found fairly satisfactory in the diagnosis of the machine condition since the predicted result was well correlated to the machine fault occurred.

상태감시를 기반으로 설비 트러블 발생에 대한 판정기준의 설정 (Establishment of Criteria to Machine Trouble based on Condition Monitoring)

  • 강인선;박동준;최정상
    • 산업경영시스템학회지
    • /
    • 제27권4호
    • /
    • pp.157-164
    • /
    • 2004
  • Trouble prevention of facilities in operation process plays an important role for improving facilities productivity as production systemization is installed with development of facilities automatization. Condition monitoring predicts machine's internal changes by periodically recording vibration occurred in the machine. This article considers a method of establishing statistical criteria for facilities troubles by utilizing machine condition evaluation and operation limit standards of ISO 10816-3.

음압을 이용한 선삭작업에서의 마모, 파손 감시 (Tool Wear and Fracture Monitoring through the Sound Pressure in Turning Process)

  • 이성일
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1997년도 춘계학술대회 논문집
    • /
    • pp.82-87
    • /
    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstation to provide the required intelligence of the expert. This paper deals with condition monitoring for tool wear and fracture during turning operation. Developing economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. The validity of the proposed system is confirmed through the large number of cutting tests.

  • PDF

Direct Calculation For Large Deformation

  • Wang, Xin-Zhou;Lei, Qiu
    • 한국항해항만학회:학술대회논문집
    • /
    • 한국항해항만학회 2006년도 International Symposium on GPS/GNSS Vol.2
    • /
    • pp.97-100
    • /
    • 2006
  • The paper proposes a condition that should be satisfied when using the combination with different carrier phase observations to get the high precision deformation value. If the condition is satisfied, on the basis of DC algorithm, when the deformation is relatively large (0.7m),high precision deformation value can be obtained.

  • PDF

Strain-based structural condition assessment of an instrumented arch bridge using FBG monitoring data

  • Ye, X.W.;Yi, Ting-Hua;Su, Y.H.;Liu, T.;Chen, B.
    • Smart Structures and Systems
    • /
    • 제20권2호
    • /
    • pp.139-150
    • /
    • 2017
  • The structural strain plays a significant role in structural condition assessment of in-service bridges in terms of structural bearing capacity, structural reliability level and entire safety redundancy. Therefore, it has been one of the most important parameters concerned by researchers and engineers engaged in structural health monitoring (SHM) practices. In this paper, an SHM system instrumented on the Jiubao Bridge located in Hangzhou, China is firstly introduced. This system involves nine subsystems and has been continuously operated for five years since 2012. As part of the SHM system, a total of 166 fiber Bragg grating (FBG) strain sensors are installed on the bridge to measure the dynamic strain responses of key structural components. Based on the strain monitoring data acquired in recent two years, the strain-based structural condition assessment of the Jiubao Bridge is carried out. The wavelet multi-resolution algorithm is applied to separate the temperature effect from the raw strain data. The obtained strain data under the normal traffic and wind condition and under the typhoon condition are examined for structural safety evaluation. The structural condition rating of the bridge in accordance with the AASHTO specification for condition evaluation and load and resistance factor rating of highway bridges is performed by use of the processed strain data in combination with finite element analysis. The analysis framework presented in this study can be used as a reference for facilitating the assessment, inspection and maintenance activities of in-service bridges instrumented with long-term SHM system.