• Title/Summary/Keyword: Condition Inspection

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Failure Risk Assessment of Reinforced Concrete Sewer Pipes on Crack-Related Defects (원심력철근콘크리관의 결함에 따른 심각도 평가 -균열 사례를 중심으로-)

  • Han, Sangjong;Shin, Hyunjun;Hwang, Hwankook
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.6
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    • pp.731-741
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    • 2013
  • CCTV inspection method has been used in Korea for more than 20 years, but there is no proper assessment system for sewer failure severity that considers the domestic circumstances. This study classified the defects caused by the overburden load of reinforced concrete sewer pipes depending on severity and developed defect code by analyzing the domestic CCTV inspection videos. The defect score was assigned to each defect code, and it was classified into 5 grades for the decision-making of repair and rehabilitation. The result of this study is expected to be useful for domestic CCTV inspectors to assess the sewer condition and helpful for managers to make a decision of repair and rehabilitation.

A Study on Pattern Recognition Technology for Inspection Automation of Manufacturing Process based Smart Camera (스마트카메라를 이용한 생산공정의 검사자동화를 위한 패턴인식기술에 관한 연구)

  • Shin, Heang-Bong;Sim, Hyun-Suk;Kang, Un-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.4
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    • pp.241-249
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    • 2015
  • The purpose of this research is to develop the pattern recognition algorithm based on smart camera for inspection automation, and including external surface state of molding parts or optical parts. By performance verification, this development can be applied to establish for existing reflex data because inputting surface badness degree of scratch's standard specification condition directly. And it is pdssible to distinguish from schedule error of badness product and normalcy product within schedule extent after calculating the error comparing actuality measurement reflex data and standard reflex data mutually. The proposed technology cab be applied to test for masearing of the smallest 10 pixel unit. It is illustrated the relibility pf proposed technology by an experiment.

A Study of Quality Improvement of the Exterior Inspection Using Tunnel Scanning System (터널스캐닝 시스템을 이용한 외관조사 품질개선에 관한 연구)

  • Jee Kee-Hwan;Chung Jae-Min;Hong Sa-Jang;Kim Su-Un
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.234-239
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    • 2004
  • Recently, the tunnel structures are increasing. And the tunnels are to be large diameter tunnel and long. Therefore, inspection, repair, and maintenance of tunnels are an extremely important part of infrastructure management, with particular technical and safety considerations arising from the very nature of underground construction. To inspect surface state of tunnels, concrete structures, it must generally use method of conventional visual inspection, but this method is very not objective. To measure the width, length, position, direction of a crack, it is very difficult, when the tunnel is long span and high rise. Thus, to make up for this demerits, in this paper is proposed the Tunnel Scanning System that we can check conditions of the tunnel structures quickly, detect the detailed data objectively, count automatically the width of a crack by the original software and follow the trend of long tenn changes in the condition of a tunnel.

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Development of Remocon Appearance Inspection System Using Automated Machine Vision (자동화된 머신비전을 이용한 리모컨 외관 검사 시스템 개발)

  • Kang, Su-Min;Park, Se-Hyuk;Huh, Kyung-Moo
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.389-390
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    • 2006
  • The goal of this paper is automation of a remocon inspection process using machine vision system. This system prevents error that is occurred by physical and spirit condition of human. Also this system has been developed to raise the reliability of remocon inspection. This system has been developed only using PC, CCD Camera and Visual C++ for universal workplaces. The performance of this system is an accuracy improvement of $2{\sim}3[%]$ and a processing time reduction of about 100[ms] against existing pattern matching method.

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Development of an Image Segmentation Algorithm using Dynamic Programming for Object ID Marks in Automation Process (동적계획법을 이용한 자동화 공정에서의 제품 ID 마크 자동분할 알고리듬 개발)

  • 유동훈;안인모;김민성;강동중
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.8
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    • pp.726-733
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    • 2004
  • This paper presents a method to segment object ID(identification) marks on poor quality images under uncontrolled lighting conditions of automated inspection process. The method is based on dynamic programming using multiple templates and normalized gray-level correlation (NGC) method. If the lighting condition is not good and hence, we can not control the image quality, target image to be inspected presents poor quality ID marks and it is not easy to identify and recognize the ID characters. Conventional several methods to segment the interesting ID mark regions fail on the bad quality images. In this paper, we propose a multiple template method, which uses combinational relation of multiple templates from model templates to match several characters of the inspection images. To increase the computation speed to segment the ID mark regions, we introduce the dynamic programming based algorithm. Experimental results using images from real factory automation(FA) environment are presented.

A Passively Growing Sheath for Reducing Friction of Linearly Moving Structures (리니어 구동 구조의 마찰 저감을 위한 수동형 성장 피복)

  • Seo, Hanbeom;Kim, Dongki;Jung, Gwang-Pil
    • The Journal of Korea Robotics Society
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    • v.17 no.2
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    • pp.159-163
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    • 2022
  • A linearly moving structure in the area where the friction force is dominant - such as ducts filled with grease in the nuclear power plant - experiences increase in friction since the contact surface gets larger as the structure proceeds. To solve this problem is critical for the pipe inspection robot to investigate further area and this makes the system more energy-efficient. In this paper, we propose a passively growing sheath that can be added to linearly moving structures using zipper mechanism. The mechanism enables the linearly moving structures to maintain rolling contact condition against external environment, which provides substantial reduction in kinetic friction. To analyze the effect of the mechanism's head shape, we establish a physical model and compare to the experimental results. Finally, we have shown that the passively growing sheath can be successfully applied to the pipe inspection robot for the nuclear power plant.

Searching for Traffic Accident using PDA (PDA를 이용한 교통사고 검색)

  • Nam, Sang-Yep;Hong, You-Sik;Kim, Chun-Sik;Hong, Ma-Ri-A
    • Proceedings of the IEEK Conference
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    • 2005.11a
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    • pp.1231-1234
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    • 2005
  • For the purpose of objective and scientific inspection, traffic accidents should be appraised and inspected by righteous material evidences, computer simulation, and studies such as automobile engineering, traveling and collision accident dynamics, road and traffic engineering. In this paper, it displays the results of studying cases with the reasons of traffic accidents by analyzing and studying automobile kinetics, real traffic accidents and the results of in scientific and objective ways. In this paper, it is proved that with compared by dry and wet road surface condition, the transient brake time of wet condition is longer than dry road condition. Moreover, compared with unpacked road condition and packed road condition. unpacked road condition is shorter than packed road condition using computer simulation.

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Effects of Residual Magnetization on MEL Non-destructive Inspection of Gas Pipeline (가스관의 자속누설탐사에서 잔류자화의 영향에 관한 연구)

  • Jang, Pyung-Woo
    • Journal of the Korean Magnetics Society
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    • v.14 no.4
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    • pp.143-148
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    • 2004
  • Effects of residual flux density M$_{res}$ and number of inspection on the detection voltage and flux density B of the gas pipeline were investigated in MFL inspection, which is widely used for the non-destructive inspection in a gas pipeline. A simulation equipment composed of the magnetizer and iron ring attached on an aluminum disc was constructed instead of a huge gas pipeline facility. With this system. the iron ring could be perfectly demagnetized and signals from the bolt screw stuck on the disc could be clearly detected so that the effects of M$_{res}$S and the inspection number on the detection voltage and B of iron ring were effectively investigated. With increasing the number of inspection, M$_{res}$, B of the iron ring and the detection voltage decreased and then kept at constant values while final M$_{res}$ increased with increasing initial M$_{res}$. If inspection condition were kept unchanged, the detection voltage was proportional to the last M$_{res}$ of the iron ring instead of B. This was probably due to magnetic hysteresis of the iron ring inherited from magnetic domain so that consideration on the magnetic hysteresis was inevitable in the analysis of MFL signal from defects of a gas pipeline. A new inspection scheme using the magnetizer with reversed magnetization in the subsequent inspection was proposed from the result that a high detection voltage could be obtained in the first inspection of gas pipeline with positive M$_{res}$.

Development of a Mobile Robot System for Visual Inspection under Hot Environment

  • Park, Sang-Deok;Lee, Ho-Gil;Kim, Hong-Seok;Son, Woong-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1506-1510
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    • 2004
  • A mobile robot system is developed to inspect the condition of industrial facilities under hot environment. The mobile robot is equipped with internal and external heat insulating material, an internal cooling mechanism, two CCD cameras, wireless communication devices for both the control and image signals, and an embedded controller. The portable controller is equipped with two joysticks for both the mobile robot and the inspection CCD camera, an LCD monitor, and several buttons. The developed mobile robot travels on the internal floor in hot furnaces by operators' joystick operation, captures the images of facilities in the furnaces using a zoom CCD camera, and sends the images to the portable controller through wireless communication. The mobile robot can be operated without any problem under hot environment less than 400$^{\circ}C$ in 30 minutes. This kind of automatic inspection mobile robot can be helpful to prevent significant troubles of industrial facilities without danger of human beings under harmful environment.

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Inspection method of BGA Ball Using 5-step Ring Illumination (5층 링 조명에 의한 BGA 볼의 검사 방법)

  • Kim, Jong Hyeong;Nguyen, Chanh D.Tr.
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.12
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    • pp.1115-1121
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    • 2015
  • Fast inspection of solder ball bumps in ball grid array (BGA) is an important issue in the flip chip bonding technology. Particularly, semiconductor industry has required faster and more accurate inspection of micron-size solder bumps in flip chip bonding, as the density of balls increase dramatically. In this paper, we describe an inspection approach of BGA balls by using 5-step ring illumination device and normalized cross-correlation (NCC) method. The images of BGA ball by the illumination device show unique and distinguishable characteristic contours by their 3-D shapes, which are called as "iso-slope contours". Template images of reference ball samples can be produced artificially by the hybrid reflectance model and 3D data of balls. NCC values between test and template samples are very robust and reliable under well-structured condition. The 200 samples on real wafer are tested and show good practical feasibility of the proposed method.