• 한국연소학회:학술대회논문집
• /
• 2015.12a
• /
• pp.201-204
• /
• 2015

Recently, energy excessive consumption and environmental pollution are the social issued. The most efficient way to solve both energy excessive consumption and environmental pollution is existing combustion system improved. This study was part of the assume and commercial used existing waste heat recovery condensing boiler to low emission performance for exhaust gas recirculation(EGR) and thermal efficiency rise by applying the condensed water recirculation(CWR) conducted. The researchers applied the EGR and CWR develop a new concept for the condensed water recirculation waste heat recovery condensing boiler. Waste heat recovery condensing boiler applied to the condensed water recirculation thermal efficiency of the same conditions was increased by about 4.8~5.5% and pollution emission also decreased.

• Journal of ILASS-Korea
• /
• v.26 no.2
• /
• pp.96-103
• /
• 2021

In order to improve the overall efficiency and meet the emission regulations of boiler systems, the heat exchanging methods between inlet air and exhaust gas have been used in boiler systems, named as the waste-heat-recovery condensing boiler. Recently, to further improve the overall efficiency and to reduce the NOx emission simultaneously, the concept of the water injection into the inlet air is introduced. This study suggests the models for the optimized design parameters of water injection for waste-heat-recovery condensing boilers and performs the analysis regarding the water injection amount and droplet sizes for the optimized water injection. At first, the required amount of the water injection was estimated based on the 1^st law of thermodynamics under the assumption of complete evaporation of the injected water. The result showed that the higher the inlet air and exhaust gas temperature into the heat exchanger, the larger the amount of injected water is needed. Then two droplet evaporation models were proposed to analyze the required droplet size of water injection for full evaporation of injected water: one is the evaporation model of droplet in the inlet air and the other is that on the wall of heat exchanger. Based on the results of two models, the maximum allowable droplet sizes of water injection were estimated in various boiler operating conditions with respect to the residence time of the inlet air in the heat exchanger.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.12 no.12
• /
• pp.1057-1065
• /
• 2000

A sizing of sensible and latent energy recovery system with condensing heat exchanger is important to the design of a thermally controlled facilities. The transient system simulation program TRNSYS 14.2/IISiBat has been used to evaluate the energy consumptions of a thermally controlled facilities which consist of boiler, chiller and condensing heat exchanger, The boiler and chiller are selected based on the annual peak loads and controlled to maintain the setting temperature of $14~17^{\circ}C$. Simulation shows that the amount of sensible and latent energy recovered by heat exchanger is almost 20% of total heating load.

• International Journal of Air-Conditioning and Refrigeration
• /
• v.9 no.4
• /
• pp.17-26
• /
• 2001

Simulation was conducted using TRNSYS to evaluate the thermal performance of a facility. This facility has a condensing-type heat exchanger which is able to recover the latent energy for the purpose of reducing the heating energy in winter. The boiler and chiller are selected based on the annual peak loads and controlled to maintain the facility at the set temperature of 14~$17^\circ{C}$. Supplied energy by the boiler and recovered energy by the heat exchanger were calculated as a function of number of pass through heat exchanger, kind of fuel and hot water velocity. Simulation results show that about 20% of the total heating load can be recovered by the heat exchanger and the amount of latent heat is increasing with the number of pass. This means that the efficiency of the waste energy recovery system can be increased by using a condensing-type heat exchanger rather than a traditional sensible heat exchanger.

• Journal of ILASS-Korea
• /
• v.28 no.1
• /
• pp.43-48
• /
• 2023

The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O₂. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.20 no.2
• /
• pp.21-29
• /
• 2012

A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.

• Proceedings of the KSME Conference
• /
• 2000.04b
• /
• pp.276-281
• /
• 2000

A simulation program using the mass transfer correlation was constructed to analyze 1-D simplified condensing flow across the tube bank. Higher efficiency was anticipated by reducing the flue gas temperature down below the dew point where the water vapor in the flue gas is condensed at the surface of the heat exchanger; that is, the heat transfer by the latent heat is added to that by the sensible heat. Thus, there can be an optimum operating condition to maximize the heat recovery from the flue gas. The temperature rises of the flue gas and the cooling water between the inlet and the outlet of the tube bank were compared with the experimental data reported previously. The predicted results agree well with the experimental data. Using this simulation program, the parametric studies have been conducted fur various operating conditions, such as the velocities and temperatures of the vapor/gas mixture and the cooling water, the number of the rows, and the conductivity of the wall material.

• Journal of Power System Engineering
• /
• v.18 no.4
• /
• pp.52-59
• /
• 2014

The purpose of this study is to evaluate the performance of after-treatment equipment and thermal storage devices for a heat recovery and combustor-type $CO_2$ generator fuelled a kerosene. To reduce the levels of harmful exhaust gases produced by a $CO_2$ generator, a catalyzed particulate filter(CPF) has been selected as an after-treatment device, by considering back pressure and exhaust gas temperature. The CO conversions of the catalyzed SiC filter(full plugging) were 92%, and the concentration of PM(particulate matter) was near ambient. A thermal recovery device was used to recover 13% of the heat energy from the exhaust gas through heat exchangers installed on the exhaust line of the $CO_2$ generator. 69% of the moisture within the exhaust gases was removed by condensing water, in order to minimize excessive humidity within the greenhouse.

• Proceedings of the Korean Society for Agricultural Machinery Conference
• /
• 2000.11c
• /
• pp.639-646
• /
• 2000

Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season in Korea. However, since the heat efficiency of the heater is about 80%, considerable unused heat in the form of exhaust gas heat discharges to atmosphere. In order to capture this exhaust gas heat a heat recovery system for plant bed heating in the greenhouse was built and tested in the hot air heating system of greenhouse. The system consists of a heat exchanger made of copper pipes, ${\phi}\;12.7{\times}0.7t$ located inside the rectangular column of $330{\times}330{\times}900mm$, a water circulation pump, circulation plastic pipe and a water tame The total heat exchanger area is $1.5m^2$, calculated considering the heat exchange amount between flue gas and water circulated in the copper pipes. The system was attached to the exhaust gas path. The heat recovery system was designed as to even recapture the latent heat of flue gas when exposing to low temperature water in the heat exchanger. According to performance test it can recover 45,200 to 51,000kJ/hr depending on the water circulation rates of 330 to $690{\ell}$/hr from the waste heat discharged. The exhaust gas temperature left from the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the water and the flue gas, while water gained the difference and temperature increased to $38^{circ}C$ from $21^{circ}C$ at the water flow rate of $690{\ell}$/hr. And, the condensed water amount varies from 16 to $43m{\ell}$ at the same water circulation rates. This condensing heat recovery system can reduce boiler fuel consumption amount in a day by 34% according to the feasibility study of the actual mimitomato greenhouse. No combustion load was observed in the hot air heater.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.26 no.1
• /
• pp.1-7
• /
• 2014

A field test of a 70 kW heat pump system with flue gas heat recovery was performed by an experiment at the Korea Institute of Energy Research. The flue gas is exhausted from a 320 RT absorption chiller-heater in the heating season. Using this flue gas, source water of the heat pump is heated by a condensed-type heat exchanger in the chimney. The operating characteristics of the heat recovery heat pump system were analyzed. Based on the results of the experiments, operating maps were obtained, and an optimum operating range is suggested, in which the return and heat source water temperature are $51^{\circ}C$ and $31^{\circ}C$, respectively. Additionally, economic analysis of this system was conducted and about 50% energy cost savings can be expected in the heating season.