• Advances in concrete construction
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• v.6 no.5
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• pp.465-483
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• 2018

The most crucial factor determining the pumping performance of concrete is the characteristics of the lubricating layer formed between the pipe wall and the inner concrete. Thus, it is important to accurately identify the rheological properties of the lubricating layer to predict the pumping of concrete. In this study, a new method is proposed for measuring the rheological properties of the lubricating layer with improved convenience. To verify the new method, a pumping test was conducted with 337 m-long horizontal piping. The rheological properties of the lubricating layer were assessed by a previously verified method and the new method proposed in this study for a total of four concrete mixtures with design strength ranging from 27 MPa to 60 MPa. The correlation between the existing method and the new method in relation to the viscosity of the lubricating layer was determined, and it was possible to predict the pumping performance with an accuracy of about 88.5% using the viscosity of the lubricating layer obtained from this correlation.

• Advances in concrete construction
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• v.16 no.1
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• pp.59-68
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• 2023

In the pumping process, concrete moves along the pipe and experiences both pressure and shear. This changes the workability and flow characteristics of the concrete. However, the effect of pressure and shear on the change in properties of concrete during the pumping process has not yet been accurately identified. This study analyzed the effects of pressure and shear on the properties of concrete during pumping. For quantitative tests, lab-scale test equipment capable of simulating the pressure and shear applied to concrete during pumping was used. For one coarse aggregate type, two paste types, three mortar types, and five concrete types, the effects of pressure, shear, and shear under pressure conditions were examined by varying the maximum pressure (0 to 200 bar) and the rotational speed of the vane for shear (0 to 180 rpm). Under the maximum pressure condition of 200 bar, the water absorption of coarse aggregate increased by 0.62% and that of fine aggregate also increased. When the concrete was under pressure, significant changes (a reduction in a slump and an increase in viscosity and yield stress) compared with the effect of the elapsed time occurred owing to an increase in the water absorption of the aggregates. When both pressure and shear were applied to concrete, both the slump and viscosity decreased. As the rotational speed of the vane increased, changes in properties became significant. Shearing in the absence of pressure maintained the properties of concrete. However, shearing under pressure conditions caused a reduction in slump and viscosity.

• Journal of the Korea Institute of Building Construction
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• v.15 no.3
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• pp.291-297
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• 2015

In this study, the evaluation and the analysis of the correlation between rheological properties and pumpability of high performance concrete, C80A which was applied to the height of from 200 m to 350 m in a super tall building, was carried out by measuring pumping pressure and flow rate, testing concrete properties at before and after pumping. As the results, C80A had satisfactory properties of fresh and hardened concrete to the requirements even after pumping and the maximum pumping pressure showed increase of 10~15% at every 50m higher pumping and the average flow rate showed the above $25m^3$ per hour which means proper productivity. Additionally it was verified that pumping pressure and friction factor in pipeline are inversely proportional to slump flow and showed a tendency to increase according to the higher T-500 value.

• Advances in concrete construction
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• v.13 no.5
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• pp.395-410
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• 2022

This study collected the results of material tests and full-scale pumping tests using 127 types of concrete mixtures with compressive strength ranging from 24 to 200 MPa. The results of 242 material tests showed high correlations between the viscosity of the lubricating layer and concrete, between the slump and the yield stress of concrete, between the water-binder ratio and the viscosity of lubricating layer, and between the time required to reach 500 mm of slump flow and concrete viscosity. Based on these correlations, pumpability was predicted using 101 pumping test conditions, and their accuracy was compared to the actual test results. When the rheological properties of concrete and the lubricating layer were directly measured, the prediction result showed the highest accuracy. A high accuracy can be achieved when the measured viscosity of the lubricating layer, a key determinant of concrete pumpability, is reflected in the prediction of pumpability. When measuring rheological properties is difficult, the slump test can be used to quantitatively predict the pumpability despite the lower accuracy than those of other prediction methods.

• Journal of the Korea Institute of Building Construction
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• v.14 no.2
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• pp.118-126
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• 2014

The establishment of the technology for evaluating friction resistance and pipe pressure and the relation of the fluid characteristics and pumpability of concrete is essential for concrete pumping performance for the rapid construction of super-tall buildings. In this study, a quantitative evaluation of concrete fluid characteristics and surface friction resistance was performed, applying different concrete mix proportions and pumping conditions. To achieve this, we developed a temporary horizontal pumping evaluation system to measure pipe pressure and surface friction characteristics, and performed an experiment to investigate the relations between concrete rheology characteristics and friction resistance in pipe. The experiment found that in terms of the rheology characteristics, plastic viscosity was reduced remarkably after pumping. As well, high regression between the surface friction and pressure gradient was confirmed. This means that it is possible to evaluate the friction resistance between concrete and pipe by means of a pumping system that includes a frictional resistance testing pipe. In addition, high regression between the plastic viscosity of concrete after pumping and friction resistance coefficient was confirmed. Finally, it is considered that pumping pressure can be predicted using the friction resistance coefficient derived in this study, and it has high regression.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.05a
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• pp.99-101
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• 2011

In order to have pumping technology for high speed construction of tall building, study for quantitative evaluation of flow characteristics and pumpability should be conducted. So, this study evaluate the characteristics among the inner pipe pressure, fresh concrete properties and separated mortar through the continuous pumping test. Then it consider of relations between rheological properties and pumpability. In the result of test, it found that there are high interrelationship between the rheological characteristics which represented plastic viscosity and pressure lose by pipe length.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.401-404
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• 2006

This study is the part of the investigation of the state of the art in ultra high flowing concrete (UHFC), applied in practical field construction, in order to develop the technology for improving workability. This paper includes a brief introduction of water content variance properties in UHFC before and after the pumping operation. Test showed that water content in all parameters decreased after the pumping. This is due to the increase of an absorption ratio of coarse aggregate by the pressure of the pumping operation. thus decreasing the water content. Therefore it should be considered to find out the possibility, which can improve the workability, suffering from over viscosity by the lower water content, in field construction.

• Journal of Korean Society of Steel Construction
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• v.14 no.2
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• pp.375-383
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• 2002

To evaluate the applicability of the construction method involving infilling CFT columns by pumping-up, a trial construction was done using 6 actual size test samples. The 12.8m-high test samples were similar to a four-story building scale. The pumping-up level was controlled at 12m. The test used two types of high performance concrete with $450kgf/cm^2$ standard design strength, and a concrete pump which is used domestically. The pressure changes in pipes or pump as well as the changes in concrete characteristics were measured during construction. in order to evaluate applicability. After the concrete hardened, the column was dismantled. The filled state of the concrete, concrete strength distribution according to column height, etc., were checked to evaluate the quality of the concrete, From the results, some basic data which characterize the pumping-up pressure were suggested. Also, the strength of hardened concrete as well as the filled state were proven to be acceptable ranges.

• International Journal of Concrete Structures and Materials
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• v.10 no.sup3
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• pp.65-74
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• 2016

During concrete pumping, the migration and redistribution of particles occur in a pipe and the lubrication layer that forms between the bulk concrete and the pipe wall is the governing factor determining the flow behavior. In order to identify flow behavior of pumping, in this study, the viscoelastic properties related to the microstructural behavior of a flocculated suspension were examined by using dynamic oscillatory measurements. Cement paste is assumed to be a constituent material of the lubrication layer and ten cases of mixing design are employed by changing the proportions of mineral admixtures. The relationship between the yield stress obtained from the steady shear test and the dynamic modulus resulted from the oscillatory shear measurement was derived and the implications of the correlation are discussed. Moreover, based on the investigation of the viscoelastic properties with oscillatory measurements, the initial behavior of pumped concrete was analyzed systematically.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.05a
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• pp.9-10
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• 2016

This study is purposed to review the confirm method of pumping efficiency using the concrete flow table test in Korea environment. This test method is registered as the "EN 12350-5, Testing fresh concrete. Flow table test" in Eurocode. When applying this test in the Korea construction environment, we reviewed that reasonably apply on the Korean construction Environment. As a result, test results analysis showed that the reality looks a big difference. Its cause is believed to be due to the shape of coarse & fine aggregate. But it will be better predict method, through the correlation analysis of construction data and the standard(Placing Concrete by pumping Methods(ACI Manual of concrete Practice 304.2R-96)).