• Title/Summary/Keyword: Concrete Surface Repair

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Evaluating the bond strength between concrete substrate and repair mortars with full-factorial analysis

  • Felekoglu, Kamile Tosun;Felekoglu, Burcu;Tasan, A. Serdar;Felekoglu, Burak
    • Computers and Concrete
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    • v.12 no.5
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    • pp.651-668
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    • 2013
  • Concrete structures need repairing due to various reasons such as deteriorative effects, overloading, poor quality of workmanship and design failures. Cement based repair mortars are the most widely used solutions for concrete repair applications. Various factors may affect the bond strength between concrete substrate and repair mortars. In this paper, the effects of polymer additives, strength of the concrete substrate, surface roughness, surface wetness and aging on the bond between concrete substrate and repair mortar has been investigated. Full factorial experimental design is employed to investigate the main and interaction effects of these factors on the bond strength. Analysis of variance (ANOVA) under design of experiments (DOE) in Minitab 14 Statistical Software is used for the analysis. Results showed that the interaction bond strength is higher when the application surface is wet and strength of the concrete substrate is comparatively high. According to the results obtained from the analysis, the most effective repair mortar additive in terms of bonding efficiency was styrene butadiene rubber (SBR) within the investigated polymers and test conditions. This bonding ability improvement can be attributed to the self-flowing ability, high flexural strength and comparatively low air content of SBR modified repair mortars. On the other hand, styrene acrylate rubber (SAR) modified mortars was found incompatible with the concrete substrate.

Post-Damage Repair of Prestressed Concrete Girders

  • Ramseyer, Chris;Kang, Thomas H.K.
    • International Journal of Concrete Structures and Materials
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    • v.6 no.3
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    • pp.199-207
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    • 2012
  • Concrete is an economical construction material and for that reason it is widely used in buildings and infrastructures. The use of deicing salts, expansion joint failure, and freeze-thaw cycles have led to concrete bridge girders experiencing corrosion of steel reinforcement and becoming unsafe for driving. The goal of this research is to assess the effectiveness of current and possible repair techniques for the end region of damaged prestressed concrete girders. To do this, three American Association of State Highway and Transportation prestressed concrete girders were tested to failure, repaired, and retested. Three different repair materials were tested including carbon fiber, glass fiber, and surface mounted rods. Each different repair material was also tested with and without injected epoxy. Comparisons were then made to determine if injecting epoxy had a positive effect on stiffness and strength recovery as well as which repair type regained the largest percentage of original strength.

Evaluation of Bonding Performance in UHPC-based Concrete Repair Materials Considering Surface of Structure Subject to Repair (보수대상 구조 표면 상태를 고려한 UHPC 기반 콘크리트 보수재료의 부착 성능 평가)

  • Yong-Sik Yoon;Kyong-Chul Kim;Kwang-Mo Lim;Gi-Hong An;Gum-Sung Ryu;Kyung-Taek Koh
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.433-439
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    • 2023
  • In this study, the bonding performance of repair materials was evaluated on concrete repair surface to develop concrete repair materials based on UHPC (Ultra High Performance Concrete) which has high mechanical and durability performance. The ten test variables were applied considering the roughness and wet condition of the concrete surface subject to repair, the addition of polymer, and the use PP and PVA fibers in repair materials. The addition of the polymer caused a significant decrease in strength, which was thought to be due to the effect of the additional super plasticizer used to adjust workability. Also, flow was reduced by up to 13.8 % with the use of plastic-based fibers. As a result of evaluating the bond strength of the repair material considering the condition of the surface subject to repair, it was thought that in the case of using UHPC-based repair material, high bonding performance could be secured without any additional surface treatment as long as the surface of the base material was sound. In addition, UHPC-based repair materials showed high bonding performance even when the attachment surface was wet. In the future, research will be conducted on shot-crete application and gradient pouring for the development of UHPC-based repair materials, and continuous improvement in the repair material mixing property will be carried out to ensure economic efficiency and performance as a concrete structural repair material.

A Study on Carbonation Progress of Concrete After Surface Repair method for remodeing apartment (아파트 리모델링을 위한 표면보수공법후 콘크리트의 탄산화 진행에 관한 연구)

  • Lee, Hyung-Min;Sung, Myung-Jin;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.15-16
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    • 2014
  • As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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Effectiveness of bond strength between normal concrete as substrate and latex-modified sand concrete reinforced with sisal fibers as a repair material

  • Oday Z. Jaradat;Karima Gadri;Bassam A. Tayeh;Ahmed M. Maglad;Abdelhamid Guettala
    • Advances in concrete construction
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    • v.15 no.6
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    • pp.431-444
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    • 2023
  • This study investigated the use of latex-modified sand concrete reinforced with sisal fibers (LMSC) as a repair material. Notably, no prior research has explored the application of LMSC for this purpose. This paper examines the interface bond strength and the type of failure between LMSC as a repair material and the normal concrete (NC) substrate utilising four different surfaces: without surface preparation as a reference (SR), hand hammer (HA), sandblasted (SB), and grooved (GR). The bond strength was measured by bi-surface shear, splitting tensile, and pull-off strength tests at 7, 28, and 90 days. Scanning electron microscopy analysis was also performed to study the microstructure of the interface between the normal concrete substrate and the latex-modified sand concrete reinforced with sisal fibers. The results of this study indicate that LMSC has bonding strength with NC, especially for HR and SB surfaces with high roughness. Therefore, substrate NC surface roughness is essential in increasing the bonding strength and adhesion. Eventually, The LMSC has the potential to repair and rehabilitate concrete structures.

Adhesion Properties of Polymer Composite Materials for Concrete Repair (콘크리트 보수용 폴리머 복합재료의 접착강도 특성)

  • 지경용;연규석;이윤수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.330-335
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    • 1998
  • This research was conducted to evaluate the adhesion in tension of the polymer mortars for cement concrete repair. Various polymer types, binder ratios, and wet/dry conditions of the surface were considered in this study. Styrene-butadiene rubber (SBR) and ethylen vinyl acetate (EVA) used for polymer cement mortars. Epoxy resin (EP), and unsaturated polyester resin (UP) were used for polymer mertars. Adhesion in tension for the dry condition of the substrate surface was higher than that for the wet condition of the substrate surface under the same binder ratio. Therefore, in repairing concrete, the dry surface condition was effective on adhesion.

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A Study on Predicting Progress Carbonation using FDM Analysis After Carbonated RC Structures Surface Repair (탄산화가 진행된 기존 RC구조물의 표면보수공법 적용 후 FDM 해석을 이용한 탄산화 진행 예측 연구)

  • Lee, Hyung-Min;Lee, Han-Seung;Kim, Yeung-Kwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.13-14
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    • 2015
  • Carbonation is the results of the interaction of carbon dioxide gas in the atmosphere with the alkaline hydroxides in the concrete. in other words, of the hydrates in the cement pastes, the one which reacts with readily is Ca(OH)2, the product of the reaction being CaCO3 and which decreases the alkalinity of concrete. Consequently, RC structure is deteriorated due to steel corrosion in concrete. As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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A Study on the Evaluation of Carbonation Resistance of Fire Damaged Fiber-Reinforced High Strength Concrete with the Type of Surface Repair Materials (섬유혼입 고강도 콘크리트의 화재 후 표면보수재료의 종류에 따른 중성화 저항성 비교·평가에 관한 연구)

  • Sim, Sang-Rak;Ryu, Dong-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.81-82
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    • 2020
  • In this study, after applying a silicate-based impregnation and polymer-based coating to fire damaged high strength concrete, carbonation resistance was evaluated to compare and evaluate the carbonation depth according to the type of surface repair materials. As a result of the experiment, it was confirmed that the carbonation resistance was increased in the case of the concrete with the surface repair materials compared to the control specimen without the surface repair materials. In particular, in the case of the polymer-based coating agent, it was confirmed that the carbonation hardly progressed.

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A Study on probability of rebar corrosion After repair method of carbonated existing RC structures (탄산화가 진행된 기존 RC구조물의 보수공법 적용후 철근의 부식확률 평가에 관한 연구)

  • Lee, Hyung-Min;Kim, Sang-Youl;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.32-33
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    • 2015
  • As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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Repair method application for micro-cracks of less than 0.3 mm width in residential apartment buildings (공동주택에 발생되는 0.3mm미만 미세균열의 보수공법 적용을 위한 근거 마련 기초연구)

  • Park, So-Young;Yoo, Jae-Yong;Kim, Soo-Yeon;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.105-106
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    • 2018
  • Cracks are typical defects that occur in concrete structures. When cracks occur in the structure, durability reduction, concrete neutralization, and steel corrosion cause functional safety problems. In order to prevent such cracks, surface repair method is performed for cracks smaller than 0.3 mm and rechargeable method is performed for cracks larger than 0.3 mm. However, even if it is applied by the surface repair method at less than 0.3 mm, re-leakage cracks continue to occur. Recently, the Supreme Court ruled that the rechargeable method should be applied to cracks less than 0.3mm in order to reduce the occurrence of defects. However, it was considered that the repair fees were too high relative to the observed defect rate, resulting in a necessitation of modifying the existing construction analysis administration standards. This study analyzes the differences in the subjective views on the durability degradation with regards to surface repair methods in concrete structures.

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