• Title/Summary/Keyword: Concrete Sludge

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The Early-Age Strength Properties of Cement Mortar using Modified Remicon Sludge and Water (레미콘 슬러지 및 상등수를 활용한 시멘트 모르타르의 초기강도)

  • 문한영;신화철;김태욱;여병철;박창수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1248-1251
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    • 2000
  • Recently, the yearly amount of remicon used in Korea is approximately one hundred million cubic meter, and it caused a by-product, remicon waste sludge. The sludge produced by washing mixers or drums of remicon trucks is restrained by the law for waste disposal because its pH is over 12, so the expense for waste disposal is needed. Until now, the waste sludge water has been recycled and used for concrete materials as sludge water which is limited to 3% of cement unit weight. However, the study on the properties of the concrete mixed with this waste sludge is so insufficient that the quality of them can be hardly trusted. Therefore, the study on that will be discussed.

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A Study on the Possibility of Using Concrete Blocks with Ready Mixed Concrete Sludge (레미콘 슬러지를 활용한 콘크리트블록 활용에 대한 기초 연구)

  • Jung, Jae-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.4
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    • pp.307-312
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    • 2019
  • Sludge generated in the production of ready-mixed concrete is classified as waste and processed at a high cost. In particular, small and medium-sized ready-mix manufacturer are burdened with such costs, and some companies are illegally processing them. Therefore, the purpose of this study is to suggest a method for recycled remicon sludge as a concrete block composition. When the remicon sludge is simply dried, the residual chemical admixture and ettringitee contained in the sludge are present, so that the compressive strength of the concrete block and the compressive strength after freezing and thawing are largely deteriorated to meet the quality standards of the concrete shore and retaining wall block It was not possible to do. As a method for satisfying the physical performance, it was found that the remicon sludge was calcined at a high temperature of about $900^{\circ}C$. to decompose ettringite and residual chemical admixture and then used it.

Mechanical Properties of Artificial Aggregate Concrete using the Crushed-stone Sludge (석분 슬러지를 사용한 인공골재 콘크리트의 역학특성)

  • Hong, Ki Nam;Park, Jae Kyu
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.127-132
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    • 2012
  • In this study, ambient temperature curing artificial aggregate were developed by using crushed-stone sludge. In order to evaluate the mechanical properties, the artificial aggregate was tested on 7 items. Test results showed that the artificial aggregate mostly satisfied the basic requirements of normal aggregate. The concrete with the artificial aggregate made by weathered rock and granite sludge was tested on the compressive test and flexural test. From the test results, It is confirmed that the concrete with the granite artificial aggregate develope the higher compressive strength than the crushed rock aggregate and the concrete with artificial aggregate concrete have the lower elastic modulus and flexural strength than the concrete with crushed rock aggregate.

Influence of basalt fibres on the flexural performance of hypo sludge reinforced concrete beams with SBR latex

  • S. Srividhya;R. Vidjeapriya
    • Structural Engineering and Mechanics
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    • v.87 no.6
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    • pp.615-624
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    • 2023
  • The focus of this study is on the structural behaviour of reinforced concrete beams in which basalt fiber and SBR latex were added and the cement was partially replaced with 10% of hypo sludge. Eight different mixes of reinforced beam specimens were tested under static loading behaviour. The experiments showed, the structural behaviour with features such as load-deflection relationships, crack pattern, crack propagation, number of crack, crack spacing and moment curvature. A stress-strain relationship to represent the overall behavior of reinforced concrete in tension, which includes the combined effects of cracking and mode of failure along the reinforcement, is proposed. The structural behaviour results of reinforced concrete beams with various types of mix were tested at the age of 28 days. The investigation revealed that the flexural behaviors of hypo sludge reinforced concrete beams with addition of basalt fiber and SBR latex was higher than that of control concrete reinforced beam. The specimen (LHSBFC) with 10% hypo sludge, 0.25% Basalt fiber and 10% SBR latex showed an increase of 5.08% load carrying capacity, 7.6% stiffness, 3.97% ductility, 31.29% energy dissipation when compared to the control concrete beam. The analytical investigation using FEM shows that it was in good agreement with the experimental investigation.

Manufacturing of Lightweight Aggregate using Sewage Sludge by a Pilot Plant(10ton/day) (Pilot Plant(10톤/일)를 이용한 하수슬러지 인공경량골재의 제조)

  • Mun, Kyoung-Ju;Lee, Hwa-Young;So, Seung-Young;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.117-120
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    • 2006
  • The purpose of this study is to efficiently treat the sewage sludge discharged from sewage treatment plants and evaluate the feasibility of the manufacture of lightweight aggregates(LWA) using a large quantity of sewage sludge. Sintered lightweight aggregate from sewage sludge is experimentally manufactured with various mass ratios of clay to sewage sludge by a pilot plant, and is tested for density, water absorption and crushing value. Their physical properties are compared to those of a commercial sintered lightweight aggregate. As a result, an experimentally manufactured lightweight aggregate is similar or superior in physical properties to the commercial lightweight aggregate. The manufactured lightweight aggregate could be used for structural concrete and non-structural concrete.

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Practical Use of Activated Recycling Water Sludge for Admixture of Concrete (활성도를 부여한 회수수 슬러지의 콘크리트 혼화재 활용)

  • Kim, Ho-Su;Baek, Chul-Woo;Park, Cho-Bum;Jeun, Jun-Young;Ryu, Deug-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.777-780
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    • 2008
  • There were some attempt to reuse water with sludge combinative water for ready mixed concrete. But recycling water consist of cement, aggregate and chemical admixture. So it caused deterioration of concrete. The object of this study was to search for recycling method of the recycling water sludge as mineral admixture. This experiment dealed with the effect of $2.5{\sim}12.5$% range of the recycling sludge which can be used for admixture binder(BFS, FA, BFS+FA) on properties of activated recycling water sludge for admixture of concrete. As a result, Although the slump levels reduced and air contents increased as sludge replacement levels increased, it didn't change highly. The compression strength of concrete slightly increased with an increasing amount of recycling water sludge replacement.

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The Fundamental Study on Reusing Method of Ready-Mixed Concrete Sludge as Cement Binder (시멘트계 결합재로서 레미콘 슬러지의 재활용 방안에 관한 기초적 연구)

  • Park Jin-Sub;;;Kang Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • v.y2004m10
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    • pp.21-26
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    • 2004
  • This study deals with the Hydrated Ability of the Ready-Mixed Concrete's Sludge which is the recycling technology of that sludge. The experiment gathers sludge from Ready-mixed factory. shatters these into pieces in dry condition and understands the differences between current using Portland cement. And then. this examines the possibility of the recycle as a bonding agent through the Compressive Strength and considers the recovery of the hydration. This experiment concludes the same Chemical Composition with the normal Portland cement. while. under the appropriate procedure in hydration recovery. this sludge can be used as the bonding agent in cement. The chemical composition of solid Remicon sludge shows that it has 1.8 times $SiO_2$ than the normal Portland cement. meaning lots of aggregate in Remicon sludge. Also. the specific gravity of Remicon sluge increases with the rise of Baking Temperature and has no difference between 2.77 and 2.94. The mortar flow used for combining the baking material of Remicon sludge does was not changed and is the highest between $750^{\circ}C{\cdot}120min\;and\;800^{\circ}C{\cdot}180min$. Additionally. the Compressive Strength increases with the age, certifying the same Hydrated Ability like cement and the best condition for hydration is $750^{\circ}C{\cdot}120min.$

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Basic Properties of Cementless Concrete by Main Material as Sludge Solids of Ready Mixed Concrete (레미콘 슬러지 고형분을 주성분으로 하는 무시멘트 콘크리트의 기초적 특성)

  • Byun, Yong-Hyun;Ryu, Dong-woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.105-106
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    • 2015
  • With an increase of concrete buildings as result of rapid industrialization, Remicon sludge, which is a strong alkaline construction waste, should be neutralized to prevent damage to a natural environment, and the cost of the neutralization processing is increasing as well. Accordingly, this study investigates the mechanical properties of cementless concrete which is processed with recycled water and industrial byproducts in order to determine the possibility of re-using sludge, recycled sand, and gravel which are contained in recycled water.

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An Experimental Study on the Reuse of Recycling Water of Reacy Mixed Concrete such as Concrete Water(II) - A Case Study on the Concrete - (콘크리트용 용수로써 레미콘 회수수의 재활용에 관한 연구(II) -콘크리트 적용실험을 중심으로-)

  • 김기철;윤기원;한천구;반호용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.105-110
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    • 1994
  • This study is applying to the concrete with the variation of the variation of the sludge contents, to analyze the properties of the fresh concrete and the mechanical properties of hardened concrete give the reference data of actual ready mixed concrete. To the result of this study in the condition of W/C 60%. As a result of this experiment and considering the drying shrinkage, it is thought that in using sludge, the less amount of sludge than 4% can produce of good quality concrete.

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Applicability of Stone Powder Sludge as a Substitute Material for Quartz Sand in Autoclaved Aerated Concrete

  • Kim, Jin-Man;Choi, Se-Jin;Jeong, Ji-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.111-117
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    • 2017
  • Stone powder sludge is a byproduct of the crushed aggregate industry, and most of it is dumped with soil in landfills. The disposal of stone powder sludge presents a major environmental problem. This paper investigates the effects of stone powder sludge on the fluidity, density, strength and micro-structure properties of AAC(autoclaved aerated concrete) samples. Stone powder sludge was obtained from a crushed aggregate factory in order to investigate its applicability as a substitute for quartz sand in AAC. To determine the properties of the AAC samples produced with stone powder sludge, specimens containing different foam ratios were produced. Flow value, density, compressive strength, tensile strength and flexural strength of the samples were tested, and X-ray diffraction (XRD) was performed. The test results indicated that the compressive strength of AAC specimens (F120) with stone powder sludge was higher than that of AAC specimens (Q120) with quartz sand for same foam ratio of 120%. For all XRD diagrams, a higher number of tobermorite peaks was shown for the F120 sample than for the Q120 sample, which may explain the slightly higher strength gain in the F120 sample.