• Title/Summary/Keyword: Concrete Mix Design

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Fundamental Properties of Magnesia-Prosphate Composite Considering Mix Conditions and Curing Temperature (배합조건 및 양생온도에 따른 마그네시아 인산염 복합체의 기초물성 평가)

  • Cho, Hyun Woo;Kang, Su Tae;Shin, Hyun Seop;Lee, Jang Hwa
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.6
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    • pp.163-170
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    • 2012
  • With the advantage of a rapid exothermic reaction property, jet set concrete may be used as a cold weather concrete because it can reach the required strength before being damaged by cold weathers. And it can be hardened more quickly if the field temperature is properly compensated by heating. Because ordinary concrete cannot be hardened well under sub-zero temperatures, anti-freeze agents are typically added to prevent the frost damage and to ensure the proper hardening of concrete. While the addition of a large amount of anti-freeze agent is effective to prevent concrete from freezing and accelerates cement hydration resulting in shortening the setting time and enhancing the initial strength, it induces problems in long-term strength growth. Also, it is not economically feasible because most anti-freeze agents are mainly composed of chlorides. Recent studies reported that magnesia-phosphate composites can be hardened very quickly and hydrated even in low temperatures, which can be used as an alternative of cold weather concrete for cold weathers and very cold places. As a preliminary study, to obtain the material properties, mortar specimens with different mixture proportions of magnesia-phosphate composites were manufactured and series of experiments were conducted varying the curing temperature. From the experimental results, an appropriate mixture design for cold weathers and very cold places is suggested.

Experimental Study on Properties of Permeable Polymer Concrete with Blast Furnace Slag and Fly Ash (고로 슬래그와 플라이 애시를 혼입(混入)한 투수성(透水性) 폴리머 콘크리트의 특성(特性)에 관(關)한 실험적(實驗的) 연구(硏究))

  • Sung, Chan Yong;Kim, In Su;Jo, Il Ho;Youn, Joon No;Kim, Young Ik;Seo, Dae Seuk
    • Korean Journal of Agricultural Science
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    • v.26 no.2
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    • pp.49-55
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    • 1999
  • This study is performed to evaluate the properties of permeable polymer concrete with blast furnace slag and fly ash. The following conclusions are drawn: 1. The highest strength is achieved by 50% filled blast furnace slag powder and fly ash permeable polymer concrete, it is increased 36% by compressive strength and 217% by bending strength than that of the normal cement concrete, respectively. 2. The static modulus of elasticity is in the range of $100{\times}10^3{\sim}130{\times}10^3kgf/cm^2$, which is approximately 43~51% of that of the normal cement concrete. 3. The dynamic modulus of elasticity is in the range of $102{\times}10^3{\sim}130{\times}10^3kgf/cm^2$, which is approximately less compared to that of the normal cement concrete. The highest dynamic modulus is showed by 50% filled blast furnace slag powder and fly ash permeable polymer concrete. The dynamic modulus of elasticity are increased approximately 0~4% than that of the static modulus. 4. The water permeability is in the range of $4.612{\sim}5.913l/cm^2/h$, and it is largely dependent upon the mix design.

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Mechanical Properties Evaluation of 3D Printing Recycled Concrete utilizing Wasted Shell Aggregate (패각 잔골재를 활용한 3D 프린팅 자원순환 콘크리트의 역학적 성능 평가)

  • Jeewoo Suh;Ju-Hyeon Park;Tong-Seok Han
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.37 no.1
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    • pp.33-40
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    • 2024
  • The volume of shells, a prominent form of marine waste, is steadily increasing each year. However, a significant portion of these shells is either discarded or left near coastlines, posing environmental and social concerns. Utilizing shells as a substitute for traditional aggregates presents a potential solution, especially considering the diminishing availability of natural aggregates. This approach could effectively reduce transportation logistics costs, thereby promoting resource recycling. In this study, we explore the feasibility of employing wasted shell aggregates in 3D concrete printing technology for marine structures. Despite the advantages, it is observed that 3D printing concrete with wasted shells as aggregates results in lower strength compared to ordinary concrete, attributed to pores at the interface of shells and cement paste. Microstructure characterization becomes essential for evaluating mechanical properties. We conduct an analysis of the mechanical properties and microstructure of 3D printing concrete specimens incorporating wasted shells. Additionally, a mix design is proposed, taking into account flowability, extrudability, and buildability. To assess mechanical properties, compression and bonding strength specimens are fabricated using a 3D printer, and subsequent strength tests are conducted. Microstructure characteristics are analyzed through scanning electron microscope tests, providing high-resolution images. A histogram-based segmentation method is applied to segment pores, and porosity is compared based on the type of wasted shell. Pore characteristics are quantified using a probability function, establishing a correlation between the mechanical properties and microstructure characteristics of the specimens according to the type of wasted shell.

Evaluation of Poisson's Ration of Polymer-Modified Asphalt Concretes (폴리머 개질 아스팔트 콘크리트의 푸아송비에 관한 실험적 연구)

  • 김광우
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.5
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    • pp.104-105
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    • 1999
  • This study was performend to examine Poisson's ration of polymer-modified asphalt concrete due to temperature variatino . Asphalt binder used in this study was an AC85-100, penetration grade of 85-100, and polymer for modifying asphalt were domestic LDPE(Low-density polyethylene) and SBS(Styrene-butadiene-styrene). Aggregate was a crushed gneiss which was most widely used in the middle part of Korea. Using these materias, asphalt mixture slab(340mm$\times$240mm$\times$80mm) with optimum asphalt content from mix design was made and cut into square pillar (80mm$\times$80mm$\times$160mm). Poisson's ration was measured in various temperture (-15$^{\circ}C$, -1$0^{\circ}C$, -5$^{\circ}C$,$0^{\circ}C$,5$^{\circ}C$,1$0^{\circ}C$ and 2$0^{\circ}C$) under the load of one axis repeated compression mode. Poisson's ration of normal asphalt polymer modified asphalt mixtures in normal temperatures. This indicated that AP mixture was more susceptible to temperature effects. From regression aalysis of experimental results, the difference of Poisson's ration between normal and low temperature showed that polymer modified asphalt mixture were lower than AP mixture except for SBS modified asplat mixture.

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Using ANN to predict post-heating mechanical properties of cementitious composites reinforced with multi-scale additives

  • Almashaqbeh, Hashem K.;Irshidat, Mohammad R.;Najjar, Yacoub
    • Smart Structures and Systems
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    • v.29 no.2
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    • pp.337-350
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    • 2022
  • This paper focuses on predicting the post-heating mechanical properties of cementitious composites reinforced with multi-scale additives using the Artificial Neural Network (ANN) approach. A total of four different feed-forward ANN models are developed using 261 data sets collected from 18 published sources. The models are optimized using 12 input parameters selected based on a comprehensive literature review to predict the residual compressive strength, the residual flexural strengths, elastic modulus, and fracture energy of heat-damaged cementitious specimens. Furthermore, the ANN is employed to predict the impact of several variables including; the content of polypropylene (PP) microfibers and carbon nanotubes (CNTs) used in the concrete, mortar, or paste mix design, length of PP fibers, the average diameter of CNTs, and the average length of CNTs. The influence of the studied parameters is investigated at different heating levels ranged from 25℃ to 800℃. The results demonstrate that the developed ANN models have a strong potential for predicting the mechanical properties of the heated cementitious composites based on the mixing ingredients in addition to the heating conditions.

Evaluation of Laboratory Performance Characteristics of Fiber-Reinforced Asphalt Concrete (섬유활용 아스팔트 콘크리트의 실험적 공용특성평가)

  • Kim, Nak-Seok
    • Journal of the Korean Society of Hazard Mitigation
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    • v.2 no.2 s.5
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    • pp.61-72
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    • 2002
  • The optimum fiber and asphalt binder contents were decided on the base of the Mashall mix design method. To compare the mechanical characteristics between the conventional(dense-graded 20) and the fiber-reinforced mixtures, indirect tension tests were conducted under three temperatures(5, 20, 60$^{\circ}C$). In particular, the wheel tracking tests were performed to evaluate the rutting resistances of the mixtures. Test results showed that the indirect tensile strength of fiber-reinforced asphalt concrete was higher than that of conventional one. The toughness of fiber-reinforced mixture was 1.27 to 1.97 times higher than that of conventional one, depending upon the temperature. In addition, the results of wheel tracking tests and the retained indirect splitting tension tests conducted at $60^{\circ}C$ revealed that the resistance to permanent deformation of fiber-reinforced mixture was stronger than that of the conventional one.

The Strength and Drying Shrinkage Properties of Alkali-Activated Slag Mortars as the Particle Size of Blended Fine Aggregate (혼합 잔골재의 입자 크기에 따른 알칼리 활성화 슬래그 모르타르의 강도와 건조수축 특성)

  • Kim, Tae Wan
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.273-281
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    • 2015
  • In this paper, the performance of alkali-activated slag cement (AASC) is assessed in terms of compressive strength and drying shrinkage, using three different types of silica sand and river sand. The sand type has an important influence on the properties of AASC mortar. Three silica sands (SS1, SS2 and SS3) and river sand (RS) were considered. Three series of blended sands have been tested. A first series (S1) with RS and SS1, a second series (S2) with RS and SS2 and third series (S3) with RS and SS3 with a different blended ratios. The result shows a very significant influence of the blended sand on the AASC mortar properties. The compressive strength and drying shrinkage related with the particle sizes and blended ratios of sands are investigated considering blended sand properties like fineness modulus (FM) and relative specific surface. The type and blended ratio of sand seems to have very significant and important consequences for the mix design of the AASC mortar.

The design of outlet in inter-cross slope with tunnel which it applied forming artificial ground (인공지반을 적용한 사교하는 사면에서의 터널 갱구부 설계)

  • Park, Chal-Sook;Kwan, Han;Lee, Kyu-Tak;Kim, Bong-Jae;Yun, Yong-Jin;Kim, Kwang-Hee
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1532-1548
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    • 2008
  • The tunnel type spillways is under construction to increasing water reservoir capacity in Dae-am dam. The tunnel outlet was planned to be made after installing slope stabilization system on natural slope there. Generally, the tunnel outlet is made perpendicularly to the slope, but in this case, it had to be made obliquely to the slope for not interrupting flow of river. Because of excavation in condition of natural slope caused to deflecting earth pressure, the outlet couldn't be made. So, artificial ground made with concrete that it was constructed in the outside of tunnel for producing the arching effect which enables to make a outlet. We were planned tunnel excavation was carried out after artificial ground made. Artificial ground made by poor mix concrete of which it was planned that the thickness was at least 3.0m height from outside of tunnel lining and 30cm of height per pouring. Spreading and compaction was planned utilized weight of 15 ton roller machine. In order to access of working truck, slope of artificial ground was designed 1:1.0 and applied 2% slope in upper pert of it for easily drainage of water. In addition to, upper pert of artificial ground was covered with soil, because of impaction of rock fall from upper slope was made minimum. The tunnel excavation of the artificial ground was designed application with special blasting method that it was Super Wedge and control blasting utilized with pre-percussion hole.

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Estimation Error and Reliability of Measuring Unit Water Content Test Methods for Fresh Concrete Depending on Mix Design Factors at the Laboratory Level (실험실 수준에서 배합변수별 굳지 않은 콘크리트 단위수량 실험방법의 추정오차 및 신뢰성 검토)

  • Park, Min-Yong;Han, Min-Cheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.101-110
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    • 2022
  • In this study, water content tests were performed on various fresh concretes subjected to different binder compostions to review the estimation errors and reliability of water content test methods. Micro-oven drying method, air-meter method, capacitance method and microwave penetration method were used to estimate water content of fresh concrete. Errors in water content estimation were analyzed by each test method. Regardless of the test method of water content, the estimation error was less than 5 %, and in the case of the test using mortar, the error in the estimation value was relatively large. In addition, based on the test results of water content of various concrete, the probability density function in which the estimation error for each test method becomes the population was analyzed. Water content test methods of fresh concrete which using concrete samples showed high estimate reliability of 97 % within the estimation error range of ± 10 kg/m3. On the other hand, the reliability of water content test method using mortar samples was lower.

Service Life Variation Considering Increasing Initial Chloride Content and Characteristics of Mix Proportions and Design Parameters (초기 염화물량의 증가와 배합 및 설계 변수 특성을 고려한 콘크리트 내구수명의 변동성)

  • Park, Sun-Kyung;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.236-245
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    • 2021
  • It is very important for structure designer to understand the service life variation since a wide range of service life is evaluated with changing exposure conditions and design parameters. Recently, for zero-carbon, waste plastic has been used for fuel for clinker production and this yields increase in chloride content in cement. This study is for evaluation of changing service life in the concrete with increasing initial chloride content due to usage of plastic-SRF(Solid Refuse Fuel) considering various exposure conditions and design parameters. For this, 4 levels of initial chloride content were assumed, and the service life was assessed using LIFE 365 program considering various environmental conditions including 3 levels of surface chloride content. As for analysis parameters, critical/initial chloride content, blast furnace slag powder replacement ratio, W/B(Water to Binder) ratio, cover depth, and unit mass for binder are adopted. Service life decreases with increasing initial chloride content and a significant reduction of service life is not evaluated permitting up to 1,000ppm of initial chloride content. With increasing slag replacement ratio, a longer service life can be secured since blast furnace slag powder has the effect of reducing the diffusion of external chloride ions and fixing the free chloride. It is thought that increasing initial chloride content up to European standard is helpful for enhancing sustainability and reducing carbon emission. Though the reduction in service life due to an increase in the initial chloride content is not significant in slag-concrete with low surface chloride content, careful consideration for mixing design should be paid for the exposure environment with high surface chloride content.