• 제목/요약/키워드: Computer-aided design and computer-aided manufacturing and rapid prototyping

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Computer-aided design (CAD) 및 쾌속조형술을 이용한 가철성 국소의치 수복 증례 (RPD framework fabrication using computer-aided design (CAD) and rapid prototyping)

  • 박선아;곽재영;허성주;김성균;박지만
    • 대한치과보철학회지
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    • 제55권1호
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    • pp.94-99
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    • 2017
  • CAD/CAM (computer-aided design/computer-aided manufacturing) 기술을 이용한 인레이 및 여러 고정성 보철물의 제작이 보편화되고 구강내 스캐너가 널리 보급되면서 디지털 치의학의 개념이 치과 보철학 분야 전반에 적용되고 있다. 그러나 가철성 보철 부분에서는 디지털 개념의 적용이 쉽지 않으며 기존의 주조 방식에 많이 의존하고 있다. 따라서 가철성 보철물의 제작 과정에 이런 개념을 적용해보려는 시도는 중요한 의미가 있다. 본 증례에서는 하악 Kennedy class III 무치악 환자에서 보철적, 심미적 요구에 의한 교합고경의 증가와 함께 CAD 및 쾌속조형술(RP, rapid prototyping)을 이용한 가철성 국소의치를 제작하였다. CAD를 이용하여 서베잉 및 국소의치 금속 구조물을 설계하였으며, 쾌속조형술은 금속 구조물을 주조하기 위한 레진 패턴 제작에 이용하였다. 9개월 간의 임상적 관찰 기간 동안 만족스러운 심미적, 기능적 결과를 얻어 이를 보고하고자 한다.

Computer Aided Process Planning for 3D Printing

  • Park, Hong-Seok;Tran, Ngoc-Hien
    • 한국생산제조학회지
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    • 제24권2호
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    • pp.148-154
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    • 2015
  • Computer aided process planning (CAPP) keeps an important role between the design and manufacturing engineering processes. A CAPP system is a digital link between a computer aided design (CAD) model and manufacturing instructions. CAPP have been researched and applied in manufacturing filed, however, one manufacturing area where CAPP has not been extensively researched is rapid prototyping (RP). RP is a technique for creating directly a three dimensional CAD data into a physical prototype. RP enables to build physical models automatically and to use to reduce the time for the product development cycle as well as to improve the final quality of the designed product. Three-dimensional (3D) printing is one kind of RP that creates three-dimensional objects from CAD models. The paper presents a computer aided process planning system for printing medical products. 3D printing has been used to solve complex medical problems such as surgical instruments, bioengineered products, medical implants, and surgical guides.

A Digital Approach to a Definitive Immediate Denture: A Clinical Report

  • Lee, Ju-Hyoung;Kim, Hyung Gyun
    • Journal of Korean Dental Science
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    • 제9권2호
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    • pp.74-80
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    • 2016
  • Even though an immediate denture (ID) is a practical prosthesis, fabricating an ID may be challenging, as unexpected removals of periodontally compromised teeth may occur during an impression procedure. This clinical report introduces a digital approach to a maxillary ID. An intraoral scanner was applied to prevent accidental extraction. A physical cast and a resin pattern of a framework were fabricated with rapid prototyping technology. A proper border and retention was also achieved by an altered cast impression.

Characteristics of Laser Aided Direct Metal Powder Deposition Process for Nickel-based Superalloy

  • Zhang, Kai;Liu, Weijun;Shang, Xiaofeng
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.521-522
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    • 2006
  • Laser additive direct deposition of metals is a new rapid manufacturing technology, which combines with computer aided design, laser cladding and rapid prototyping. The advanced technology can build fully-dense metal components directly from CAD files with neither mould nor tool. Based on the theory of this technology, a promising rapid manufacturing system called "Laser Metal Deposition Shaping (LMDS)" is being developed significantly. The microstructure and mechanical properties of the LMDS-formed samples are tested and analyzed synthetically. As a result, significant processing flexibility with the LMDS system over conventional processing capabilities is recognized, with potentially lower production cost, higher quality components, and shorter lead time.

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주사간격 변화에 의한 응착조형물의 표면예측 (An Estimation on Area Error for Surface Roughness of Rapid Prototype by FDM)

  • 정진서;전재억;한규상;서상하;하만경
    • 한국기계가공학회지
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    • 제2권1호
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    • pp.45-50
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    • 2003
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different Road Widths. This paper describes a methodology for computing the area error for any Road Width by the fused deposition modelling system. This technique can be applied to determine the best Road Width of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error with Road Widths.

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The Implementation of Agile SFFS using 5DOF Robot

  • Kim, Seung-Woo;Jung, Yong-Rae
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.716-721
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    • 2004
  • Several Solid Freeform Fabrication Systems(SFFS) are commercialized in a few companies for rapid prototyping. However, they have many technical problems including the limitation of applicable materials. A new method of speedy prototyping is required for the recent manufacturing environments of multi-item and small quantity production. The objectives of this paper include the development of a novel method of SFFS, the ${CAFL}^{VM}$(Computer Aided Fabrication of Lamination for Various Material), and the manufacture of the various material samples for the certification of the proposed system and the creation of new application areas. For these objectives, the technologies for a highly accurate robot path control, the optimization of support structure, CAD modeling, adaptive slicing was implemented. In this paper, we design an algorithm that the cutting path of a laser beam which is controlled with constant speed. The laser beam is tangentially controlled in order to solve the inaccuracy of a 3D model surface. The designed algorithm for constant-speed path control and tangent-cutting control is implemented and experimented in the ${CAFL}^{VM}$ system.

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가변적층 쾌속조형공정용 CAD 시스템 개발을 위한 3차원 공간상에서의 선형열선절단기 자세표현에 관한 연구 (A Description Method of Linear Hotwire Posture in Space for the Cutting System of VLM-S)

  • 이상호;문영복;안동규;양동열;채희창
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.11-14
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    • 2001
  • In all Rapid Prototyping(RP) processes, computer-aided design(CAD) solid model is sliced into thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same time, bonded onto the previous layer, the stacked layers form a physical part of the model. The objective of this study is to develop a method for obtaining necessary coordinates$(x,\;y,\;\theta_x,\;\theta_y)$ to position linear hotwire of the cutting system in three-dimensional space for the Variable Lamination Manufacturing process (VLM-S), which utilizes expandable polystyrene foam sheet as part material. In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such as a spanner, a patterned columm, and a pyramid were made using data obtained from the method.

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국소의치 구조물(framework)의 CAD-CAM 제조방식에 따른 정확도: 문헌고찰 (Accuracy of CAD-CAM RPD framework according to manufacturing method: A literature review)

  • 이유승
    • 대한치과보철학회지
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    • 제59권3호
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    • pp.370-378
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    • 2021
  • 목적: 본 연구의 목적은 CAD-CAM 방식으로 제작한 RPD framework의 제조 과정 및 제작 방법에 따른 적합도를 문헌 고찰을 통해 평가하는 것이다. 재료 및 방법: 다음의 PICO (patient, intervention, comparison, and outcome) 질문과 관련한 특정 키워드를 이용하여 PubMed 데이터베이스 상에서 포괄적인 문헌 검색을 시행하였다: "제조 과정 및 제작 방식에 따라 디지털 RPD framework의 정확도에 차이가 있는가?" 결과: 총 7개의 문헌이 선택되었으며, 이 중 두 문헌에서 구강스캔과 모형스캔을 이용한 디지털 RPD framework의 정확도에 관하여 비교하였으나, 일관된 결과를 얻지 못하였다. 제작 방식에 따른 비교 문헌에서는 적층 가공 또는 절삭 가공을 통해 제작된 RPD framework 모두 임상적으로 허용가능한 수준의 정확도를 보였으며, PEEK (Polyetheretherketone) milling RPD framework가 전통적 주조방식으로 제작하거나 3D 프린팅으로 제작한 RPD framework보다 높은 적합도를 보였다. Milling RPD framework에서는 direct 방식으로 제작한 경우에 indirect 방식의 경우보다 우수한 적합도가 관찰되었으나, 3D 프린팅 RPD framework에서는 indirect 방식으로 제작한 경우에 더 높은 적합도를 보였다. 결론: CAD-CAM 기술을 이용하여 제작된 디지털 RPD framework는 제조 과정이나 방식에 관계없이 임상적으로 허용되는 수준의 정확도를 보였다. 구강스캔 또는 모형스캔의 디지털 인상 채득 방법에 따라서는 일관된 결과가 보고되지 않았으며, 추후 연구가 필요하다.

가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예 (Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process)

  • 이상호;김태화;안동규;양동열;채희창
    • 한국정밀공학회지
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    • 제18권8호
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    • pp.64-70
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    • 2001
  • In all the Rapid Prototyping (RP) techniques, the computer-aided design (CAD) model of a three-dimensional part is sliced into horizontal layers of uniform, but not necessarily constant, thickness in the building direction. Each cross- sectional layer is successively deposited and, at the same time, bonded onto the previous layer. The stacked layers form a physical part of the model. The objective of this study is to develop a software for automatic generation of unit shape part(USP) for a new RP process, Variable Lamination Manufacturing using the linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S). In order to examine the applicability of the developed software to VLM-S, USPs of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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VLM-ST용 CAD/CAM 시스템에서 단위 형상층 생성 방법 및 적용예 (Generation of Unit Shape Layer on CAD/CAM System for VLM-ST)

  • 이상호;안동규;최홍석;양동열;문영복;채희창
    • 한국CDE학회논문집
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    • 제7권3호
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    • pp.148-156
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    • 2002
  • Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.