• Title/Summary/Keyword: Compressor failure

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A Study on Estimating the Next Failure Time of LNG FPSO Compressor (해양플랜트 LNG FPSO 압축기의 신뢰성 및 회귀분석 기반 고장시점 추정 방법)

  • Cho, Sang-Jae;Jun, Hong-Bae;Shin, Jong-Ho;Choi, Sang-Deok
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.3
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    • pp.203-213
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    • 2014
  • The O&M (Operation and Maintenance) phase of offshore plants with a long life cycle requires heavy charges and more efforts than the construction phase, and the occurrence of an accident of an offshore plant causes catastrophic damage. So previous studies have focused on design for reliability, and recently many studies have dealt with a maintenance system to prevent unexpected failures. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to send health monitoring information of important equipment to administrator of an offshore plant in real time, which leads to having much concern on condition based maintenance policy or predictive maintenance. In this study, we have reviewed previous studies associated with condition-based maintenance of offshore plants, and introduced the approaches predicting failures of the compressor which is one of essential mechanical devices in LNG FPSO.

A Study on the Superheat Control of a Tandem-type Airconditioner by Using a Variable Speed Outdoor Fan (변속실외기펜을 사용한 텐텀형냉방기의 과열도제어에 관한 연구)

  • Kim, Jae-Hyun;Han, Do-Young
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.474-479
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    • 2005
  • For the safe operation of an air conditioner, the liquid car η 'over to compressors should be minimized and compressors should be operated in the specified region of suction and discharge pressures recommended by compressor manufactures. In this study, a capillary assisted tandem-type airconditioner was considered. A variable speed outdoor fan was used to control operating points of the system. Test results showed the possibilities to move system operating points to the safe region by controlling the speed of an outdoor fan.

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Condition Monitoring Technology for Plant Machinery System Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.75-81
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    • 1998
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. The Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

Condition Monitoring Technology for Plant Machinery system Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.191-199
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    • 1997
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

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Failure Management Plan of the Rubber-Tired AGT Light Rail Vehicle (고무차륜 AGT 경량전철 차량의 고장관리 계획)

  • Kim Y.S.;Park S.H.;Lee A.H.;Han S.Y.
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.139-144
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    • 2003
  • This study was aimed to establish failure management plan of the rubber-tired AGT light rail vehicle for its safety case, which was developed according to the Korean standardized specifications for the light rail vehicle. Vehicular 9 failure modes anticipated during the system operation were considered, which are single malfunction of redundant equipment, malfunction of train radio, public address and air compressor, battery, main circuit NFB trip, on-board ATO control device malfunction, on-board ATP control device malfunction, fail of brake release, flat tire, train emergency door open.

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Lifetime Assessment Criteria and Failure Analysis for the Clutch Coil in an Automotive Air Conditioner (자동차용 에어컨 클러치 코일의 수명평가 기준과 고장해석)

  • Choi, Man-Yeop;Wei, Shin-Hwan;Kim, Jung-Sik;Jeong, Hai-Sung
    • Journal of Applied Reliability
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    • v.11 no.2
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    • pp.111-126
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    • 2011
  • The clutch coil mounted on the automotive air conditioner is an important part which actuates the clutch to connect or disconnect the pulley and the compressor according to the climate control condition in an automobile. Here, it is generally required that the clutch coil should ensure the long term durability requirement, such as a warranty for the 10 years of field operation or 160,000 km driving, especially in a brand new item, and so forth. However, some difficulties have arisen in restoring its credibility, since domestic specifications for the part have not been yet unified. In order to ensure the reliability, test methods and assessment criteria should be standardized. Moreover, assessed lifetime under specific conditions and potential failure analysis would be important. In this study, lifetime test specifications for the clutch coil have been reviewed and methodological suggestions are provided to ensure reliability, utilizing a quality function deployment through the potential failure mode effect analysis.

Thermal modeling and analysis of single phase LSPM (단상 LSPM의 열해석 모델링 및 특성 해석)

  • Ham, Sang-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.3
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    • pp.411-416
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    • 2015
  • This paper presents the thermal modeling and analysis of Line power Start Permanent magnet Motor (LSPM). Thermal analysis of electrical machines is important because temperatures that are consistently too high will reduce the life time of machines and may lead to serious failure. Coefficients of convection are calculated according to the types of operating conditions. And computational fluid dynamics (CFD) technique is performed in order to predict thermal characteristic. The results are compared to the test results.

A Study on Analysis of J85 Engine V.G. Actuator Arm Shaft Crack

  • Hwang, Young-Ha;Son, Kyung-Sug;Kim, Tae-Gu
    • International Journal of Safety
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    • v.8 no.1
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    • pp.6-9
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    • 2009
  • The crack in a J85 engine V.G. actuator arm shaft for a bell crank on the engine compressor was investigated. The crack was observed in twenty two shafts during the inspection of 238 shafts. The failure analysis of shaft cracks was performed by chemical composition analysis using ICP(Inductively Coupled Plasma) and by fracture surface and microstructure analysis using FE-SEM and optical microscope. The crack initiated from the top and bottom and propagated to the center along the grain boundaries. From the chemical composition analysis, the fractography of the fracture surface and the microstructure, it was found that the failure mechanism of the shafts is the inclusion-related intergranular decohesion crack. The inclusion was found out from MnS particle by EDS(Energy Dispersive Spectroscopy). The crack initiated MnS inclusion in the grain boundary and propagated with the increase of applied shear stress during long operation. In order to prevent the fracture, NDI(Nondestructive inspection) is needed periodically as recommended.

The performance evaluation of Stirling cryocooler for thermal imaging system (II) : Life test (열상장비용 스터링 극저온 냉동기 특성평가 (II) : 수명시험)

  • 홍용주;박성제;김효봉;김양훈;권영주
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.324-327
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    • 2003
  • The needs for the cryocooler which has high reliability and long MTTF are increased in the military and commercial thermal imaging system The gas contamination wear, leakage of the working fluid, fatigue and etc. have the significant effects on the reliability and MTTF(Mean Time To Failure) or MTBF(Mean Time Between Failure) of the Stirling cryocooler. In the KIMM, the Stilting cryocooler with the linear compressor was released after the several performance tests were performed. This paper describe the experimental facility for the MTTF evaluation and some typical results of the Stilling cryocooler.

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Diagnostics and Prognostics Based on Adaptive Time-Frequency Feature Discrimination

  • Oh, Jae-Hyuk;Kim, Chang-Gu;Cho, Young-Man
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1537-1548
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    • 2004
  • This paper presents a novel diagnostic technique for monitoring the system conditions and detecting failure modes and precursors based on wavelet-packet analysis of external noise/vibration measurements. The capability is based on extracting relevant features of noise/vibration data that best discriminate systems with different noise/vibration signatures by analyzing external measurements of noise/vibration in the time-frequency domain. By virtue of their localized nature both in time and frequency, the identified features help to reveal faults at the level of components in a mechanical system in addition to the existence of certain faults. A prima-facie case is made via application of the proposed approach to fault detection in scroll and rotary compressors, although the methods and algorithms are very general in nature. The proposed technique has successfully identified the existence of specific faults in the scroll and rotary compressors. In addition, its capability of tracking the severity of specific faults in the rotary compressors indicates that the technique has a potential to be used as a prognostic tool.