• Journal of Korean Society of Industrial and Systems Engineering
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• v.37 no.4
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• pp.12-23
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• 2014

The O&M (Operation and Maintenance) phase of offshore plants with a long life cycle requires heavy charges and more efforts than the construction phase, and the occurrence of an accident of an offshore plant causes catastrophic damage. So previous studies have focused on the development of advanced maintenance system to avoid unexpected failures. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to gather the status data of equipment and send health monitoring data to administrator of an offshore plant in a real time way, which leads to having much concern on the condition based maintenance policy. In this study, we have reviewed previous studies associated with CBM (Condition-Based Maintenance) of offshore plants, and introduced an algorithm predicting the next failure time of the compressor which is one of essential mechanical devices in LNG FPSO (Liquefied Natural Gas Floating Production Storage and Offloading vessel). To develop the algorithm, continuous time Markov model is applied based on gathered vibration data.

• Tribology and Lubricants
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• v.39 no.5
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• pp.212-215
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• 2023

Diaphragm compressors play a crucial role in safely compressing large volumes of high-purity hydrogen gas without contamination or leakage, thereby ensuring quality and reliability. Diaphragm compressors use a thin, flat, triple-layered diaphragm plate that is subjected to repetitive piston pressure for compression. They are usually made of metallic materials such as stainless steel or Inconel owing to their high-pressure resistance. However, since they are consumable components, they fail due to fatigue from repetitive pressure and vibration stress. This study aims to evaluate the scratch characteristics of diaphragms in operational environments by conducting tests on three different samples: Inconel 718, AISI 301, and Teflon-coated AISI 301. The Inconel 718 sample underwent a polishing process, the AISI 301 sample used raw material, and the Teflon coating was applied to the AISI 301 substrate at a thickness of 50 ㎛. To assess the scratch resistance, reciprocating motion friction tests were performed using a tribometer, utilizing 220 and 2000 grit sandpapers as the counter materials. The results of the friction tests suggested that the Teflon-coated sample exhibited the lowest initial friction coefficient and consistently maintained the lowest average friction coefficient (0.13 and 0.11 with 220 and 2000 grit, respectively) throughout the test. Moreover, the Teflon-coated diaphragm showed minimal wear patterns, indicating superior scratch resistance than the Inconel 718 and AISI 301 samples. These findings suggest that Teflon coatings may offer an effective solution for enhancing scratch resistance in diaphragms, thereby improving compressor performance in high-pressure hydrogen applications.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2002.02a
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• pp.197-201
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• 2002

A free piston and free displacer (FPFD) Stirling cryocooler and inertance pulse tube cryocooler for the cooling infrared detector and cryosensor are currently under development at Korea Institute of Machinery ＆ Materials. The pulse tube cryocooler, which has no moving parts at its cold section, is attractive for obtaining higher reliability, simpler construction and lower vibration than in any other small cryocoolers. In recent years, pulse tube cryocoolers have experienced a rapid development with the aim to eventually replace Stirling and Gifford-McMahon cryocoolers in various applications. In this study, operating characteristics of the conventional linear Stirling cryocooler was investigated by experiment. And, inertance pulse tube cryocooler with the commercial linear compressor(Leybold Polar) was designed, manufactured, and tested by the variations of the operating frequency, charging pressure and input power.

• Journal of Mechanical Science and Technology
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• v.20 no.12
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• pp.2013-2024
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• 2006

This paper proposes a condition classification system using wavelet transform, feature evaluation and artificial neural networks to detect faulty products on the production line of reciprocating compressors for refrigerators. The stationary features of vibration signals are extracted from statistical cumulants of the discrete wavelet coefficients and root mean square values of band-pass frequencies. The neural networks are trained by the sample data, including healthy or faulty compressors. Based on training, the proposed system can be used on the automatic mass production line to classify product quality instead of people inspection. The validity of this system is demonstrated by the on-site test at LG Electronics, Inc. for reciprocating compressors. According to different products, this system after some modification may be useful to increase productivity in different types of production lines.

• Proceedings of the KIPE Conference
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• 2010.07a
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• pp.334-336
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• 2010

가정용 인버터 에어컨에 사용되는 싱글 피스톤 압축기는 가격은 저렴한 장점이 있지만, 한 회전 당 냉매를 1회 압축, 토출하므로 이에 따른 부하변동이 심해 진동이 심하다는 단점이 있다. 싱글 피스톤 압축기는 고속운전 시에는 관성에 의해 진동이 작지만, 에어컨의 효율을 높이기 위해 압축기를 저속으로 운전할 경우 진동이 심해, 소음 증대와 배관 소손의 문제점이 발생 한다. 이러한 문제를 해결하기 위해 싱글 피스톤 압축기 내의 BLDC 모터가 냉매를 압축, 토출 하는 시점을 검출하여, 인버터가 부하변동을 보상하여 저속 운전 시에도 소음 및 진동을 저감하는 제어 기술을 개발하였다. 부하 토크 변동 보상 기술을 적용하여 기존 35Hz가 최저 운전 주파수였던 싱글 피스톤 압축기를 15Hz까지 낮추어 운전이 가능하므로 에어컨의 저전력 고효율 운전이 가능하다.

• Journal of KSNVE
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• v.10 no.6
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• pp.963-970
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• 2000

The turbo chiller uses centrifugal compressor, which operates at about 14,500 rpm. Due to the high rpm of the impeller, the noise of chiller males one of the serious problems. The possibility of the sound reduction by using absorbing material is studied in this paper. The generated sound propagates through the duct and then radiates to the outer field. So, the use of sound absorption material inside the duct is one of the effective methods. To study the effect of location of the material, we use Boundary Element Method to analyze the sound field inside the duct system. Numerical study shows the highest sound pressure region is near the elbow of curved duct. From the numerical study, it is also shown that appropriate use of sound absorbing material at this region makes 8dB reduction of the highest noise level.

• The KSFM Journal of Fluid Machinery
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• v.12 no.4
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• pp.23-29
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• 2009

For the purpose of high outlet pressure, compactness and low vibration and noise, 2 stage reciprocating air compressors can have various cylinder arrangement: opposed, in-line, and V type. This paper presents an effective method to calculate the inertia forces and to design counter weight. This method is based on the complex representation for the orbital behavior of the compressor shaft. This method helps to find the optimal balancing rate easily to reduce the inertial force or moment. This paper shows that the residual inertia forces of the single throw shafts and the residual inertia moments of the double throw shafts remain to be imbalanced.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.3
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• pp.34-39
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• 2008

The purpose of this paper is characteristic analysis of multi-disk axial-gap pm motor for turbo compressor. The axial-gap permanent magnet motor has shown a growing interest in high-speed application for its high-efficiency, compact size and low vibration characteristics due to core-less structure. To achieve high-power, the axial-gap PM motor has multi-disk structure of stator and rotor disk. Because of its complicated magnetic flux path, it is not easy to calculate a dynamic characteristics using finite element analysis. In this paper, the simplified 2-D unfolded model to predict EMF characteristic is presented. To verify thesuggested 2-D unfolded model analysis of back-EMF characteristic was calculated and compared 3-D finite element. Finally the proposed method is verified by experimental results and shows good agreement with test results.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.25 no.6
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• pp.414-419
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• 2015

Recently, commercial ships and other specialized vessels with electric propulsion system employ variable speed induction motor as its prime mover. The wide application of electrical motors also includes being the main drive system in most industrial machineries. However, during its start-up, shutdown, and brake switch operation, excessive torque variation are generated. As such, flexible coupling are installed in order to reduce the transmitted torque fluctuation to the driven side. In this paper, the pulse torque generated by an variable speed induction motor was analyzed theoretically and through measurement of torsional vibration. Induction motor with inverter on marine propulsion system and industrial compressor were used as experimental subjects. The study confirmed that pulse torque are generated regardless of motor speed and interpreted as a vibration source of the whole system. Results presented herein can be adopted as the basis in future amendment of inspection classifying body regulations.

• Wind and Structures
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• v.7 no.3
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• pp.203-214
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• 2004

This paper describes a method for developing a multi-degree-of freedom aero-elasto-plastic model of a base-isolated mid-rise building. The horizontal stiffness of isolators is modeled by several tension springs and the vertical support is performed by air pressure from a compressor. A lead damper and a steel damper are modeled by a U-shaped lead line and an aluminum line. With this model, the frequency ratio of torsional vibration to sway vibration, and plastic displacements of isolation materials can be changed easily when needed. The results of isolation material tests and free vibration tests show that this model provides the object performance. The peak displacement factors are about 4.5 regardless of wind speed in wind tunnel tests, but their gust response factor decreases with increment of wind speed.