• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.5
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• pp.410-415
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• 2004

To ensure a safe operation of the prototype KGT-74 kW small gas turbine, vibrational reliabilities of the compressor 1st, 2nd, and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been carried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000 rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally, 27,900 rpm is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

• Tribology and Lubricants
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• v.20 no.6
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• pp.337-342
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• 2004

One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test, friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amounts of friction and wear between roller and vane surfaces.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.7
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• pp.966-979
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• 1998

Thermodynamic and dynamic analysis has been conducted to investigate performance variations induced by substitution of alternative refrigerants, HFC134a or HC600a for CFC12 in hermetic reciprocating compressors. For the thermodynamic analysis, mass and energy conservation laws are applied to the cylinder volume and Helmholtz resonator modeling method is adopted to describe gas pulsations at suction and discharge system. The modeling of the dynamics of the compressor mechanism has been performed with lumped mass method to analyse the bearing loads and friction losses at each bearing. To verify the correctness of this analysis, results of the performance simulation have been compared to those of calorimetric measurrements of compressor operating with CFC12. Analysis of the various losses, noise and reliability as well as performance has been conducted to present the design guideline for the compressor development with alternative refrigerants. It is found that compressors with alternative refrigerants, HFC 134a or HC600a give better COPs than those with CFC12 under the same operating conditions and especially, compressors with HC600a show better reliability and noise characteristics also.

• Journal of Power System Engineering
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• v.13 no.3
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• pp.27-32
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• 2009

Numerical analysis information of a complex discharge-passage will be very useful to improve hydrogen compression system. General information about an internal gas flow is presented by numerical analysis approach. Relating with hydrogen compressing system, which have an important role in hydrogen energy utilization, this should be a useful tool to observe the flow quickly and clearly. Flow characteristic analysis, including pressure and turbulence kinetic energy distribution of hydrogen gas from cylinder going to the chamber of a reciprocating compressor are presented in this paper. Discharge-passage model is designed based on real model of hydrogen compressor. Pressure boundary conditions are applied considering the real condition of operating system. The result shows pressure and turbulence kinetic energy are not distributed uniformly along the passage of the hydrogen compressing system. Path line or particles tracks help to demonstrate flow characteristics inside the passage. The existence of vortices and flow direction can be precisely predicted. Based on this result, the design improvement should be done. Consequently, development of the better hydrogen compressing system will be achieved.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.297-302
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• 2003

To ensure a safe operation of the prototype KGT-74 ㎾ small gas turbine, vibrational reliabilities of the compressor 1st, 2nd. and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been tarried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to Judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally. 27,900 rpm Is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.6
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• pp.1-7
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• 2009

The gas turbine engine performance is greatly relied on its component performance characteristics. Generally, acquisition of component maps is not easy for engine purchasers because it is an expensive intellectual property of gas turbine engine supplier. In the previous work, the maps were inversely generated from engine performance deck data, but this method is limited to obtain the realistic maps due to calculated performance deck data. Therefore this work proposes newly to generate more realistic compressor map from experimental performance test data. And then a realistic compressor map can be generated form those processed data using the proposed extended scaling method at each rotational speed. Evaluation can be made through comparison between performance analysis results using the performance simulation program including the generated compressor map and on-condition monitoring performance data.

• Journal of the Korean Society of Propulsion Engineers
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• v.6 no.2
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• pp.53-63
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• 2002

The steady-state and transient performance simulation program for a turboprop engine(PT6A-62) was developed. Specially this program included some algorithms, such as flat-rated behaviors in performance and limit control algorithms to prevent the compressor surge and the compressor-turbine inlet limit temperature overshoot. In order to minimize analysis errors, on interpolation method in component characteristics using matching errors and specific heat and specific heat ratio, which are functions of temperatures were used. The developed steady state performance analysis program can handle various conditions such as altitude, bleed extraction, inlet temperature and pressure and part throttle, and the transient performance analysis program incorporated a general mode for transient simulation and a control mode for prevention of the compressor surge and the turbine inlet limit temperature overshoot.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.30 no.4
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• pp.77-83
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• 2002

A computational study on the performance prediction of a two-stage axial compressor has been performed. A quasi-steady mixing-plane method is used on the rotor/stator interface to simulate the unsteady interaction phenomena. Detail flow mechanisms, for example, choke, stall, shock/boundary interaction, etc., have been observed and discussed in conjunction with performance characteristics. Calculational data agree reasonably well with the experimental data in terms of the performance characteristics showing the applicability of computational methods to the design validation of multistage axial compressors instead of experimental methods. But it is found that the stall margin of the original compressor was rather small, thus the design modification adopting a simple 1D/2D method has been conducted and its corresponding computations are also carried out. As a result of the redesign process, the stall margin becomes wide enough, but the overall performance is unsatisfactory, therefore, it seems that the redesign of the blades using 3-D methods is needed in the future work.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.37 no.5
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• pp.531-538
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• 2013

The primary function of centrifugal compressor volute is to flow from the impeller and diffuser to the pipe system. The strength of the scroll vortex and flow pattern in the volute vary with the operating point. This is largely caused by the interaction between the impeller and the volute flow fields. The recirculation flow around the tongue and the scroll vortex can be used to understand the characteristics of the volute flow at off-design points. The present study aims to find the characteristics of a flow pattern in the diffuser and volute of a centrifugal compressor from the rectangular cross section of the volute. Measurements are carried out using PIV. The results obtained in this study show that the separation region around the tongue is reduced and that the recirculation flow increases as the flow coefficient decreases.

• Journal of Power System Engineering
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• v.19 no.4
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• pp.69-75
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• 2015

In this study, the characteristics of heating performance of a high-performance air-cooled heat pump with vapor-injection(VI) cycle using re-heater was investigated experimentally. Devices used in the experiment is consist of a VI compressor, condenser, oil separator, refrigerant (economizer outlet refrigerant) re-heater, economizer, evaporator. And R410A was used as a working fluid. The experiment was conducted with two cycles(cycles A and B) for investigating heating performance. In case of cycle B, heat exchange was conducted by re-heater between outlet refrigerant of compressor and suction refrigerant of the VI system(Fig.1, re-heater). But the re-heater was not used in case of cycle A. As a result of this experiment, discharge temperature of refrigerator in compressor was shown higher value, when the cycle B was conducted, because of the heat exchange between suction refrigerant of VI cycle and outlet refrigerant of compressor in the re-heater than cycle A that was not use re-heater. it means that liquid hammer and the decrement of heating performance can be decreased by using re-heater. Also, Heating coefficient of performance(COPh) was shown about 2.98 in Cycle B which was 4% higher than Cycle A and from these results, It was confirmed that the improvement of the heating performance of heat pump with VI cycle can be achieved by applying re-heater.